Challenge

Week 8 - Challenge 3 - Switch Bezel Design

Aim: Plastic Trim of Class A ,B and C surface for given styling surface into close surface profile with respest to derving tooling direction using plastic manufacturing standards.


Consideration: Minimum draft angle:3 deg.
Uniform Thickness: 3mm

METHODLOGY


Step-1

Received Styling Surface and extracting Class A surface.

STEP 2

Tooling along Y-axis

Tooling along X-axis

STEP-3

Tooling axis using X & Y axis

STEP-4

Draft analysis on CLASS-A surface

STEP-5

Offsetting the A surface and naming it CLASS-B surface

STEP-6

Surface is used to Join CLASS-A & CLASS-B being called as CLASS-C surface.

STEP-7

After Triming and touch-ups.

STEP-8

Converting Surface to Solid

STEP-9

Draft analysis on Solid body

VIEWS

ISOMETRIC VIEW

FRONT VIEW

SIDE VIEW

TOP VIEW

FEATURE TREE

Conclusion:
Hence, Plastic trim surface is acheived for Switch Bezel Design and verified using draft analysis and measured of uniform thickness across the body to meet the plastic manufacturing standards.

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