Challenge

Sheet Metal Bending

Aim:

To perform sheet metal bending for 3 different materials mentioned with a variation of certain settings is also to be performed in ANSYS-WORKBENCH

Objectives:

Case 1: Aluminium Alloy 1199, Copper Alloy NL and Magnesium Alloy NL. Find out the Equivalent stress, Equivalent elastic strain and Total Deformation in Y direction and compare the results for the three materials.

Case 2: With the material as Aluminium Alloy, change the friction coefficient to 0.19 and run the analysis as mentioned in Case 1. Compare the results with that in case 1.

Case 3: Refine the mesh on the plate such that it doesn't cross the academic limit. With Aluminium alloy as material, run the analysis as in Case 1 and compare the results.

Procedure:

Initially we will do the case setup and since this is sheet metal bending we will providing displacement separately for the punch, sheet and die. The first displacement is given to the punch in negative Y direction according to our general coordinate system and the values for the displacement are given in tabular data format as shown in the image below.

The next displacement is given for the sheet to keep it in the same position when the punch moves down as tabular data with all the displacement as 0 mm as shown in the image below.

The final displacement is given for the die to keep it in the same position when the punch moves down on the sheet and these values are given as tabular data with all the displacement as 0 mm as shown in the image below.

The next step is provide a proper mesh for the model, in which we will refine the mesh where there are going to be contacts during the process of the sheet metal bending. The contact surfaces will be provided in the punch, die and the sheet for better results too.

After inputting these boundary conditions and meshing we will running the analysis for all the three different cases and the simulation of these three cases are discussed as follows.

Simulation:

Case 1:

Aluminium Alloy 1199:

Directional Deformation:

Time [s]

Minimum [mm]

Maximum [mm]

Average [mm]

1

0.2

-0.1

8.18E-02

-3.18E-02

2

0.4

-0.2

0.16345

-6.37E-02

3

0.7

-0.35

0.28608

-0.11133

4

1

-0.5

0.39448

-0.15784

5

1.2

-0.7

0.52453

-0.21936

6

1.4

-0.90027

0.65146

-0.28064

7

1.7

-1.2032

0.8443

-0.37277

8

2

-1.5059

1.0361

-0.4652

9

2.2

-1.8085

1.2279

-0.55826

10

2.4

-2.1106

1.4144

-0.65183

11

2.7

-2.5638

1.6896

-0.79397

12

3

-3.0175

1.9547

-0.93863

13

3.2

-3.6223

2.29

-1.1369

14

3.4

-4.2285

2.5992

-1.3432

15

3.7

-5.1441

3.0149

-1.6717

16

4

-6.0675

3.3479

-2.0254

17

4.2

-6.6918

3.5088

-2.2767

18

4.4

-7.3054

3.6173

-2.5404

19

4.55

-7.7688

3.6648

-2.7462

20

4.7

-8.2291

3.682

-2.9586

21

4.925

-8.9217

3.6476

-3.2899

22

5

-9.1522

3.6205

-3.4035

23

5.2

-9.7894

3.5144

-3.717

24

5.4

-10.4

3.359

-4.0362

25

5.7

-11.317

3.0393

-4.532

26

5.805

-11.638

2.9044

-4.7099

27

5.91

-11.959

2.7589

-4.8896

28

6

-12.234

2.6258

-5.0451

29

6.2

-12.561

2.4714

-5.2246

30

6.4

-12.862

2.306

-5.3993

31

6.7

-13.319

2.0441

-5.6654

32

7

-13.777

1.7662

-5.9343

33

7.2

-13.461

1.9584

-5.752

34

7.4

-13.138

2.1476

-5.5694

35

7.7

-12.652

2.413

-5.2981

36

7.85

-12.412

2.5377

-5.1647

37

8

-12.261

2.61

-5.0633

38

8.2

-12.147

2.6299

-4.9375

39

8.4

-12.146

2.6302

-4.8511

40

8.6

-12.146

2.6309

-4.7647

41

8.9

-12.145

2.6313

-4.6353

42

9

-12.145

2.6314

-4.5921

43

9.2

-12.144

2.6315

-4.5058

44

9.4

-12.144

2.6315

-4.4196

45

9.7

-12.144

2.6315

-4.2904

46

10

-12.144

2.6315

-4.1612

Simulation Video - https://drive.google.com/file/d/1QMjw4Emdgiah0I_Sf-lLsPCLbYItYfQa/view?usp=sharing

Equivalent Elastic Strain:

Time [s]

Minimum [mm/mm]

Maximum [mm/mm]

Average [mm/mm]

1

0.2

1.79E-08

8.81E-04

2.17E-04

2

0.4

9.08E-08

1.76E-03

4.34E-04

3

0.7

8.75E-08

2.95E-03

7.37E-04

4

1

1.31E-07

2.94E-03

8.22E-04

5

1.2

1.65E-07

2.97E-03

8.48E-04

6

1.4

3.64E-07

2.96E-03

8.58E-04

7

1.7

1.85E-07

2.89E-03

8.70E-04

8

2

2.12E-07

2.91E-03

8.78E-04

9

2.2

2.24E-07

2.94E-03

8.87E-04

10

2.4

3.43E-07

2.98E-03

8.91E-04

11

2.7

5.66E-07

2.95E-03

9.02E-04

12

3

6.72E-07

2.87E-03

9.11E-04

13

3.2

4.05E-07

2.85E-03

9.26E-04

14

3.4

5.89E-07

2.91E-03

9.46E-04

15

3.7

3.75E-07

2.92E-03

9.80E-04

16

4

4.30E-07

2.93E-03

1.02E-03

17

4.2

9.01E-07

2.83E-03

1.05E-03

18

4.4

1.70E-06

3.06E-03

1.08E-03

19

4.55

1.63E-07

2.96E-03

1.11E-03

20

4.7

9.28E-07

2.90E-03

1.13E-03

21

4.925

5.90E-07

2.97E-03

1.17E-03

22

5

1.61E-06

2.85E-03

1.18E-03

23

5.2

2.31E-06

3.04E-03

1.22E-03

24

5.4

1.67E-06

2.80E-03

1.25E-03

25

5.7

2.16E-06

2.83E-03

1.31E-03

26

5.805

1.29E-06

2.90E-03

1.33E-03

27

5.91

1.02E-06

3.00E-03

1.35E-03

28

6

1.14E-06

2.95E-03

1.36E-03

29

6.2

2.62E-06

2.87E-03

1.38E-03

30

6.4

2.12E-06

2.95E-03

1.40E-03

31

6.7

2.37E-06

2.80E-03

1.43E-03

32

7

7.80E-07

2.84E-03

1.45E-03

33

7.2

7.37E-07

2.26E-03

1.19E-03

34

7.4

7.25E-07

2.05E-03

9.39E-04

35

7.7

7.03E-07

1.79E-03

5.83E-04

36

7.85

3.44E-07

1.66E-03

4.48E-04

37

8

3.61E-07

1.59E-03

3.98E-04

38

8.2

2.74E-07

1.53E-03

3.82E-04

39

8.4

2.02E-07

1.53E-03

3.82E-04

40

8.6

2.06E-07

1.53E-03

3.82E-04

41

8.9

2.00E-07

1.53E-03

3.82E-04

42

9

2.01E-07

1.53E-03

3.82E-04

43

9.2

1.96E-07

1.53E-03

3.82E-04

44

9.4

1.97E-07

1.53E-03

3.82E-04

45

9.7

1.97E-07

1.53E-03

3.82E-04

46

10

1.97E-07

1.53E-03

3.82E-04

Simulation Video - https://drive.google.com/file/d/1w2qC9nmGrghIOiKQ6d2DpvS59ODOzjBF/view?usp=sharing

Equivalent Stress:

Time [s]

Minimum [MPa]

Maximum [MPa]

Average [MPa]

1

0.2

1.38E-04

54.643

11.129

2

0.4

2.71E-03

109.37

22.217

3

0.7

1.38E-03

182.84

37.153

4

1

3.76E-03

182.17

40.217

5

1.2

3.54E-03

183.37

40.949

6

1.4

5.05E-03

182.89

41.139

7

1.7

7.24E-03

178

41.451

8

2

4.41E-03

180.1

41.601

9

2.2

3.40E-03

181.66

41.865

10

2.4

8.18E-03

184.46

41.954

11

2.7

1.29E-02

181.58

42.278

12

3

1.73E-02

173.72

42.573

13

3.2

1.03E-02

175.5

43.1

14

3.4

8.94E-03

179.83

43.854

15

3.7

1.48E-02

179.33

45.089

16

4

5.35E-03

179.22

46.632

17

4.2

2.20E-02

175.15

47.906

18

4.4

3.86E-02

188.89

49.22

19

4.55

9.06E-03

182.47

50.139

20

4.7

4.43E-02

178.72

51.285

21

4.925

1.74E-02

184.07

52.798

22

5

5.11E-02

173.5

53.306

23

5.2

6.31E-02

187.72

54.983

24

5.4

1.04E-02

172.93

55.96

25

5.7

5.24E-02

175.18

58.503

26

5.805

2.17E-02

179.33

59.323

27

5.91

4.70E-02

185.03

60.197

28

6

6.47E-02

182.1

60.886

29

6.2

3.88E-02

176.76

61.906

30

6.4

4.80E-02

181.79

62.444

31

6.7

5.37E-02

172.79

63.691

32

7

2.28E-02

175.53

64.585

33

7.2

2.38E-02

138.64

51.793

34

7.4

1.84E-02

114.48

39.556

35

7.7

1.65E-02

74.12

21.678

36

7.85

1.09E-02

56.819

13.888

37

8

1.14E-02

49.718

10.409

38

8.2

8.64E-03

57.096

9.2344

39

8.4

6.59E-03

57.174

9.2416

40

8.6

6.97E-03

57.234

9.2493

41

8.9

6.40E-03

57.287

9.2486

42

9

5.87E-03

57.309

9.25

43

9.2

5.31E-03

57.356

9.2528

44

9.4

5.29E-03

57.357

9.2529

45

9.7

5.31E-03

57.356

9.2528

46

10

5.31E-03

57.356

9.2528

Simulation Video - https://drive.google.com/file/d/1Q9xgmJTmbZyFAb2S_KaiMi_AxbQamfG1/view?usp=sharing

Copper Alloy NL:

Directional Deformation:

Time [s]

Minimum [mm]

Maximum [mm]

Average [mm]

1

0.2

-0.1

8.03E-02

-3.19E-02

2

0.4

-0.2

0.16003

-6.41E-02

3

0.7

-0.35

0.28329

-0.11185

4

1

-0.5

0.39829

-0.15853

5

1.2

-0.7

0.5323

-0.2203

6

1.4

-0.9

0.66085

-0.2817

7

1.7

-1.2

0.85666

-0.37397

8

2

-1.5013

1.0516

-0.46662

9

2.2

-1.8036

1.2475

-0.56001

10

2.4

-2.1051

1.4377

-0.65383

11

2.7

-2.5579

1.7198

-0.79648

12

3

-3.0107

1.9916

-0.94183

13

3.2

-3.6145

2.3354

-1.1411

14

3.4

-4.2175

2.6437

-1.3472

15

3.7

-5.1227

3.0511

-1.6744

16

4

-6.0288

3.3772

-2.0267

17

4.2

-6.6357

3.5364

-2.2761

18

4.4

-7.2435

3.6369

-2.5382

19

4.7

-8.1544

3.6943

-2.9538

20

4.805

-8.4728

3.6855

-3.1055

21

4.91

-8.7916

3.6594

-3.2604

22

5

-9.0649

3.6266

-3.3955

23

5.2

-9.6774

3.5158

-3.7042

24

5.4

-10.283

3.3542

-4.0214

25

5.7

-11.192

3.0278

-4.5146

26

6

-12.101

2.6087

-5.0244

27

6.2

-12.416

2.4526

-5.2001

28

6.4

-12.717

2.2852

-5.3744

29

6.7

-13.171

2.021

-5.6389

30

7

-13.625

1.738

-5.9053

31

7.2

-13.312

1.9312

-5.7255

32

7.4

-12.998

2.1162

-5.5463

33

7.7

-12.528

2.3784

-5.2806

34

8

-12.062

2.6194

-5.0199

35

8.2

-11.663

2.8165

-4.9035

36

8.4

-11.661

2.7943

-4.8986

37

8.7

-11.663

2.8021

-4.91

38

9

-11.66

2.7568

-4.9309

39

9.2

-11.663

2.7838

-5.0006

40

9.4

-11.663

2.7838

-4.9947

41

9.7

-11.663

2.7838

-5.0072

42

10

-11.663

2.7838

-5.0272

Simulation Video - https://drive.google.com/file/d/1YDgy9VCMDKzHo-1rFYs6vEddB6V80OTv/view?usp=sharing

Equivalent Elastic Strain:

Time [s]

Minimum [mm/mm]

Maximum [mm/mm]

Average [mm/mm]

1

0.2

1.98E-08

8.74E-04

2.16E-04

2

0.4

7.92E-08

1.75E-03

4.30E-04

3

0.7

1.13E-07

2.98E-03

7.54E-04

4

1

1.07E-07

3.25E-03

9.08E-04

5

1.2

2.81E-07

3.33E-03

9.58E-04

6

1.4

4.05E-07

3.38E-03

9.75E-04

7

1.7

2.45E-07

3.30E-03

9.97E-04

8

2

2.08E-07

3.25E-03

1.01E-03

9

2.2

2.62E-07

3.41E-03

1.03E-03

10

2.4

2.23E-07

3.18E-03

1.04E-03

11

2.7

2.55E-07

3.32E-03

1.06E-03

12

3

3.26E-07

3.30E-03

1.08E-03

13

3.2

6.34E-07

3.21E-03

1.10E-03

14

3.4

1.02E-06

3.34E-03

1.13E-03

15

3.7

3.20E-07

3.39E-03

1.17E-03

16

4

3.10E-07

3.43E-03

1.23E-03

17

4.2

6.39E-07

3.54E-03

1.27E-03

18

4.4

1.52E-06

3.46E-03

1.30E-03

19

4.7

4.30E-07

3.47E-03

1.36E-03

20

4.805

1.04E-06

3.48E-03

1.39E-03

21

4.91

1.36E-06

3.48E-03

1.40E-03

22

5

4.61E-07

3.48E-03

1.43E-03

23

5.2

6.09E-07

3.49E-03

1.47E-03

24

5.4

1.03E-06

3.48E-03

1.51E-03

25

5.7

1.24E-06

3.48E-03

1.58E-03

26

6

1.80E-06

3.48E-03

1.64E-03

27

6.2

1.26E-06

3.49E-03

1.67E-03

28

6.4

1.34E-06

3.47E-03

1.69E-03

29

6.7

1.37E-06

3.46E-03

1.72E-03

30

7

3.52E-07

3.46E-03

1.70E-03

31

7.2

4.07E-07

3.01E-03

1.49E-03

32

7.4

1.01E-06

2.59E-03

1.25E-03

33

7.7

2.11E-06

2.21E-03

8.89E-04

34

8

7.21E-07

1.94E-03

5.69E-04

35

8.2

4.61E-07

1.71E-03

4.45E-04

36

8.4

3.38E-05

1.70E-03

4.96E-04

37

8.7

3.90E-07

1.71E-03

4.45E-04

38

9

2.23E-06

1.70E-03

4.63E-04

39

9.2

4.61E-07

1.71E-03

4.45E-04

40

9.4

4.61E-07

1.71E-03

4.45E-04

41

9.7

4.61E-07

1.71E-03

4.45E-04

42

10

4.61E-07

1.71E-03

4.45E-04

Simulation Video - https://drive.google.com/file/d/1GutDYfy2A6G7OtuqIN-rbQpwKxdYaxgG/view?usp=sharing

Equivalent Stress:

Time [s]

Minimum [MPa]

Maximum [MPa]

Average [MPa]

1

0.2

6.68E-04

96.158

19.601

2

0.4

3.51E-03

192.95

39.099

3

0.7

6.11E-03

328.03

68.238

4

1

4.84E-03

356.56

79.488

5

1.2

1.17E-02

365.17

82.32

6

1.4

1.72E-02

370.47

83.105

7

1.7

6.07E-03

361.7

84.209

8

2

1.27E-02

355.67

84.935

9

2.2

1.05E-02

373.27

86.161

10

2.4

4.39E-03

350.16

86.593

11

2.7

1.67E-02

363.65

88.085

12

3

1.36E-02

361.86

89.134

13

3.2

1.99E-02

351.85

90.529

14

3.4

4.78E-02

365.08

92.575

15

3.7

1.56E-02

371.22

95.666

16

4

1.41E-02

374.47

99.389

17

4.2

1.52E-02

387.35

102.31

18

4.4

7.71E-02

377.57

105.01

19

4.7

3.51E-02

378.5

109.51

20

4.805

6.29E-02

378.61

111.33

21

4.91

5.31E-02

378.73

112.4

22

5

4.58E-02

378.85

114.18

23

5.2

5.23E-02

379.84

117.61

24

5.4

8.78E-02

378.13

120.87

25

5.7

4.68E-02

378.68

125.88

26

6

7.06E-02

379.27

130.75

27

6.2

9.74E-02

380.72

132.96

28

6.4

3.86E-02

378.01

134.71

29

6.7

4.87E-02

378.7

137.13

30

7

1.24E-02

379.56

134.64

31

7.2

1.53E-02

329.67

116.41

32

7.4

6.19E-02

282.28

95.431

33

7.7

2.30E-02

206.48

64.08

34

8

1.52E-02

136.38

34.49

35

8.2

2.76E-02

114.87

19.515

36

8.4

2.1863

120.26

25.173

37

8.7

2.12E-02

114.94

19.518

38

9

0.18979

120.56

21.197

39

9.2

2.76E-02

114.87

19.515

40

9.4

2.76E-02

114.87

19.515

41

9.7

2.76E-02

114.87

19.515

42

10

2.76E-02

114.87

19.515

Simulation Video - https://drive.google.com/file/d/1TNnIcdSq7GB4zhlM5CrNu42o-i_vHNYL/view?usp=sharing

Magnesium Alloy NL:

Directional Deformation:

Time [s]

Minimum [mm]

Maximum [mm]

Average [mm]

1

0.2

-0.1

8.19E-02

-3.18E-02

2

0.4

-0.2

0.16362

-6.37E-02

3

0.7

-0.35

0.28868

-0.11136

4

1

-0.5

0.41858

-0.15845

5

1.2

-0.7

0.58164

-0.22075

6

1.4

-0.9

0.72391

-0.28245

7

1.7

-1.2

0.92819

-0.37473

8

2

-1.5

1.126

-0.46734

9

2.2

-1.801

1.3253

-0.56065

10

2.4

-2.1022

1.5161

-0.6544

11

2.7

-2.5549

1.7998

-0.79706

12

3

-3.0075

2.0736

-0.94247

13

3.2

-3.6112

2.4197

-1.142

14

3.4

-4.2141

2.7278

-1.3484

15

3.7

-5.1186

3.1302

-1.6757

16

4

-6.0229

3.4435

-2.0274

17

4.2

-6.6263

3.6

-2.277

18

4.4

-7.2315

3.695

-2.5387

19

4.7

-8.1399

3.7447

-2.954

20

5

-9.0473

3.6704

-3.3958

21

5.2

-9.6556

3.5562

-3.7041

22

5.4

-10.26

3.3906

-4.0212

23

5.7

-11.167

3.0571

-4.5142

24

6

-12.074

2.6325

-5.0241

25

6.2

-12.384

2.4731

-5.1988

26

6.4

-12.685

2.3044

-5.373

27

6.7

-13.139

2.0369

-5.6373

28

7

-13.599

1.7334

-5.9008

29

7.2

-13.281

1.9465

-5.7229

30

7.4

-12.97

2.1322

-5.5445

31

7.7

-12.504

2.3947

-5.28

32

8

-12.042

2.6345

-5.0201

33

8.2

-11.631

2.6616

-4.9262

34

8.4

-11.307

2.6303

-4.8725

35

8.4224

-11.434

2.7261

-4.8693

36

8.4376

-11.428

2.7307

-4.8693

37

8.4527

-11.402

2.7337

-4.8602

38

8.4614

-11.378

2.7385

-4.852

39

8.4702

-11.355

2.7496

-4.8443

40

8.474

-11.345

2.7572

-4.841

41

8.4777

-11.335

2.7603

-4.8379

42

8.4834

-11.321

2.7658

-4.8334

43

8.4886

-11.308

2.7691

-4.8294

44

8.4939

-11.296

2.7753

-4.8256

45

8.5017

-11.279

2.7814

-4.8202

46

8.5135

-11.254

2.7805

-4.8126

47

8.5312

-11.222

2.7884

-4.8034

48

8.5351

-11.216

2.791

-4.8014

49

8.5389

-11.209

2.7959

-4.7993

50

8.5447

-11.2

2.7944

-4.7967

51

8.5533

-11.187

2.7933

-4.7933

52

8.5663

-11.171

2.7907

-4.789

53

8.5747

-11.161

2.7894

-4.7865

54

8.583

-11.151

2.7918

-4.7834

55

8.5956

-11.141

2.7758

-4.7818

56

8.6007

-11.136

2.7813

-4.7804

57

8.6058

-11.131

2.783

-4.779

58

8.6135

-11.124

2.7824

-4.7773

59

8.625

-11.114

2.7813

-4.7751

60

8.6422

-11.101

2.7786

-4.7726

61

8.6681

-11.087

2.7734

-4.7707

62

8.7069

-11.076

2.76

-4.7714

63

8.7651

-11.071

2.746

-4.7758

64

8.8524

-11.071

2.7443

-4.7811

65

8.9262

-11.071

2.7441

-4.7859

66

9

-11.071

2.7441

-4.7909

67

9.2

-11.07

2.7444

-4.8752

68

9.4

-11.07

2.7444

-4.8652

69

9.7

-11.07

2.7444

-4.8738

70

10

-11.07

2.7444

-4.8915

Simulation Video - https://drive.google.com/file/d/1QP9Zy68laSAo_l0o-39tB95NX7EGTPFt/view?usp=sharing

Equivalent Elastic Strain:

Time [s]

Minimum [mm/mm]

Maximum [mm/mm]

Average [mm/mm]

1

0.2

1.66E-08

8.93E-04

2.20E-04

2

0.4

9.43E-08

1.79E-03

4.39E-04

3

0.7

1.33E-07

3.15E-03

7.71E-04

4

1

1.74E-07

4.54E-03

1.11E-03

5

1.2

1.50E-07

5.55E-03

1.46E-03

6

1.4

1.49E-07

5.56E-03

1.54E-03

7

1.7

3.72E-07

5.63E-03

1.62E-03

8

2

2.89E-07

5.47E-03

1.66E-03

9

2.2

5.84E-07

5.76E-03

1.70E-03

10

2.4

3.94E-07

5.62E-03

1.72E-03

11

2.7

1.01E-07

5.42E-03

1.76E-03

12

3

3.12E-07

5.65E-03

1.80E-03

13

3.2

3.74E-07

5.45E-03

1.85E-03

14

3.4

1.09E-06

5.63E-03

1.89E-03

15

3.7

9.68E-07

5.84E-03

1.97E-03

16

4

2.54E-07

5.94E-03

2.05E-03

17

4.2

4.62E-07

5.97E-03

2.13E-03

18

4.4

4.12E-07

6.00E-03

2.19E-03

19

4.7

8.99E-07

6.02E-03

2.29E-03

20

5

1.03E-06

6.03E-03

2.40E-03

21

5.2

1.76E-06

6.04E-03

2.47E-03

22

5.4

2.40E-06

6.04E-03

2.55E-03

23

5.7

1.33E-06

6.04E-03

2.66E-03

24

6

2.78E-06

6.05E-03

2.77E-03

25

6.2

7.17E-07

6.06E-03

2.81E-03

26

6.4

1.01E-06

6.04E-03

2.84E-03

27

6.7

8.49E-07

6.04E-03

2.89E-03

28

7

4.50E-07

6.05E-03

2.55E-03

29

7.2

1.66E-06

5.36E-03

2.55E-03

30

7.4

7.57E-07

4.86E-03

2.31E-03

31

7.7

1.03E-06

4.15E-03

1.94E-03

32

8

1.48E-06

3.78E-03

1.55E-03

33

8.2

1.24E-06

3.32E-03

9.81E-04

34

8.4

7.22E-05

6.21E-03

3.15E-03

35

8.4224

2.34E-05

4.41E-03

1.05E-03

36

8.4376

2.43E-05

5.63E-03

1.02E-03

37

8.4527

1.61E-05

5.34E-03

9.97E-04

38

8.4614

1.37E-05

6.27E-03

1.00E-03

39

8.4702

1.07E-05

4.58E-03

9.51E-04

40

8.474

1.39E-05

5.48E-03

9.55E-04

41

8.4777

1.40E-05

5.76E-03

9.54E-04

42

8.4834

1.41E-05

5.32E-03

9.44E-04

43

8.4886

1.21E-05

5.49E-03

9.38E-04

44

8.4939

1.03E-05

6.18E-03

9.41E-04

45

8.5017

1.27E-05

6.41E-03

9.38E-04

46

8.5135

9.62E-06

6.97E-03

9.35E-04

47

8.5312

1.51E-05

5.99E-03

9.13E-04

48

8.5351

1.35E-05

5.83E-03

9.08E-04

49

8.5389

1.07E-05

6.95E-03

9.21E-04

50

8.5447

1.25E-05

7.05E-03

9.13E-04

51

8.5533

1.55E-05

7.95E-03

9.27E-04

52

8.5663

9.33E-06

8.59E-03

9.31E-04

53

8.5747

1.54E-05

1.04E-02

9.42E-04

54

8.583

4.64E-06

1.10E-02

9.36E-04

55

8.5956

5.85E-06

1.21E-02

9.26E-04

56

8.6007

5.30E-06

6.76E-03

9.09E-04

57

8.6058

4.59E-06

6.63E-03

9.08E-04

58

8.6135

4.81E-06

6.68E-03

9.07E-04

59

8.625

4.65E-06

6.70E-03

9.05E-04

60

8.6422

3.76E-06

6.70E-03

9.03E-04

61

8.6681

4.82E-06

6.70E-03

9.01E-04

62

8.7069

4.98E-06

6.70E-03

9.01E-04

63

8.7651

5.10E-06

6.70E-03

9.01E-04

64

8.8524

5.10E-06

6.70E-03

9.02E-04

65

8.9262

5.10E-06

6.70E-03

9.02E-04

66

9

5.10E-06

6.70E-03

9.02E-04

67

9.2

5.10E-06

6.70E-03

9.02E-04

68

9.4

5.10E-06

6.70E-03

9.02E-04

69

9.7

5.10E-06

6.70E-03

9.02E-04

70

10

5.10E-06

6.70E-03

9.02E-04

Simulation Video - https://drive.google.com/file/d/18S6225W1QG67xSD7Obdal6uu3DUWEtKy/view?usp=sharing

Equivalent Stress:

Time [s]

Minimum [MPa]

Maximum [MPa]

Average [MPa]

1

0.2

8.68E-05

40.161

8.172

2

0.4

1.80E-03

80.365

16.318

3

0.7

2.85E-03

141.61

28.661

4

1

2.98E-03

204.38

41.301

5

1.2

7.83E-04

249.34

53.005

6

1.4

1.92E-03

250

54.908

7

1.7

6.42E-03

252.67

56.822

8

2

8.91E-03

245

57.719

9

2.2

4.26E-03

258.81

58.937

10

2.4

1.01E-02

252.11

59.267

11

2.7

2.60E-03

243.69

60.222

12

3

3.40E-03

253.41

61.324

13

3.2

5.39E-03

244.53

62.593

14

3.4

1.90E-02

252.7

63.708

15

3.7

1.10E-02

261.59

66.045

16

4

8.64E-03

265.65

68.549

17

4.2

1.37E-02

266.66

70.891

18

4.4

8.78E-03

267.68

72.685

19

4.7

7.97E-03

268.43

75.906

20

5

2.28E-02

268.58

79.208

21

5.2

3.95E-02

269.11

81.301

22

5.4

6.98E-02

268.95

83.805

23

5.7

2.40E-02

269.12

87.397

24

6

3.95E-02

269.46

90.953

25

6.2

1.76E-02

269.9

92.17

26

6.4

1.64E-02

269.67

93.246

27

6.7

3.33E-02

270.02

94.674

28

7

1.66E-02

270.42

82.58

29

7.2

1.50E-02

238.71

82.67

30

7.4

1.82E-02

218.03

74.129

31

7.7

1.63E-02

185.45

60.706

32

8

6.05E-02

151.23

47.088

33

8.2

3.31E-02

102.83

26.138

34

8.4

2.3089

277.4

117.8

35

8.4224

0.39548

175.79

28.372

36

8.4376

0.36676

221.05

26.246

37

8.4527

0.13318

156.56

25.26

38

8.4614

0.16355

180.19

24.917

39

8.4702

0.15782

118.21

23.545

40

8.474

0.15848

147.64

23.585

41

8.4777

0.15792

162.29

23.462

42

8.4834

0.15843

132.95

23.105

43

8.4886

0.15792

140.06

22.795

44

8.4939

0.15878

158.04

22.837

45

8.5017

0.15771

174.21

22.594

46

8.5135

0.12582

178.08

22.04

47

8.5312

0.15637

139.56

21.284

48

8.5351

0.15713

153.35

21.159

49

8.5389

0.15824

189.53

21.627

50

8.5447

0.15738

164.21

21.223

51

8.5533

0.15971

149.81

21.71

52

8.5663

0.15828

226.26

21.536

53

8.5747

0.15574

248.88

21.397

54

8.583

0.11073

400.32

21.508

55

8.5956

0.1404

358.59

20.621

56

8.6007

0.10503

141.59

20.312

57

8.6058

0.11861

130.81

20.202

58

8.6135

9.16E-02

135.9

20.126

59

8.625

0.11162

134.66

20.011

60

8.6422

7.73E-02

134.7

19.899

61

8.6681

0.11297

134.73

19.799

62

8.7069

0.11454

134.78

19.748

63

8.7651

0.11619

134.82

19.778

64

8.8524

0.11594

134.81

19.788

65

8.9262

0.11608

134.81

19.789

66

9

0.11607

134.81

19.789

67

9.2

0.11607

134.81

19.789

68

9.4

0.11607

134.81

19.789

69

9.7

0.11607

134.81

19.789

70

10

0.11607

134.81

19.789

Simulation Video -https://drive.google.com/file/d/1xFdFSBScN9DAnIj_oKLZzEGQcitcGDIF/view?usp=sharing

Case 2:

Directional Deformation:

Time [s]

Minimum [mm]

Maximum [mm]

Average [mm]

1

0.2

-0.1

8.18E-02

-3.18E-02

2

0.4

-0.2

0.16324

-6.38E-02

3

0.7

-0.35

0.28561

-0.11135

4

1

-0.5

0.39401

-0.15786

5

1.2

-0.7

0.52425

-0.21937

6

1.4

-0.90026

0.65156

-0.28064

7

1.7

-1.2031

0.84502

-0.37274

8

2

-1.5058

1.0368

-0.46516

9

2.2

-1.8084

1.2287

-0.55822

10

2.4

-2.1104

1.4151

-0.65178

11

2.7

-2.5636

1.6904

-0.79391

12

3

-3.0172

1.9556

-0.93855

13

3.2

-3.6219

2.2911

-1.1368

14

3.4

-4.2278

2.6011

-1.3431

15

3.6

-4.8363

2.8852

-1.5594

16

3.9

-5.7561

3.2482

-1.9041

17

4

-6.063

3.3457

-2.025

18

4.2

-6.6848

3.5059

-2.276

19

4.4

-7.2942

3.6133

-2.5392

20

4.55

-7.754

3.6594

-2.7445

21

4.7

-8.2124

3.6747

-2.9564

22

4.925

-8.8981

3.6379

-3.2865

23

5

-9.1276

3.6106

-3.3997

24

5.2

-9.7499

3.5011

-3.7105

25

5.4

-10.356

3.3423

-4.0285

26

5.505

-10.675

3.2397

-4.1993

27

5.61

-10.995

3.1239

-4.3726

28

5.7675

-11.473

2.9298

-4.636

29

6

-12.176

2.5985

-5.0329

30

6.2

-12.49

2.4411

-5.209

31

6.4

-12.79

2.2753

-5.3832

32

6.7

-13.244

2.0117

-5.6482

33

7

-13.699

1.7317

-5.9156

34

7.2

-13.389

1.9213

-5.7353

35

7.4

-13.07

2.1076

-5.5542

36

7.6

-12.75

2.2869

-5.3745

37

7.9

-12.288

2.5177

-5.1141

38

8

-12.201

2.5638

-5.0515

39

8.2

-12.39

2.3334

-5.1622

40

8.4

-12.439

2.3187

-5.1736

41

8.7

-12.461

2.3826

-5.1926

42

9

-12.461

2.4036

-5.2101

43

9.2

-12.461

2.4036

-5.2916

44

9.4

-12.461

2.4036

-5.2814

45

9.7

-12.461

2.4036

-5.2899

46

10

-12.461

2.4036

-5.3073

Simulation Video - https://drive.google.com/file/d/1lK4iaXB1444GXDGoIp0HMedk1ZkFc4SW/view?usp=sharing

Equivalent Elastic Strain:

Time [s]

Minimum [mm/mm]

Maximum [mm/mm]

Average [mm/mm]

1

0.2

2.28E-08

8.82E-04

2.17E-04

2

0.4

1.02E-07

1.76E-03

4.33E-04

3

0.7

8.49E-08

2.96E-03

7.36E-04

4

1

1.65E-07

2.95E-03

8.20E-04

5

1.2

1.63E-07

2.97E-03

8.48E-04

6

1.4

3.75E-07

2.96E-03

8.58E-04

7

1.7

1.95E-07

2.89E-03

8.72E-04

8

2

2.09E-07

2.92E-03

8.80E-04

9

2.2

2.58E-07

2.94E-03

8.89E-04

10

2.4

4.01E-07

2.99E-03

8.94E-04

11

2.7

6.08E-07

2.95E-03

9.04E-04

12

3

6.90E-07

2.88E-03

9.13E-04

13

3.2

3.92E-07

2.85E-03

9.28E-04

14

3.4

6.23E-07

2.86E-03

9.48E-04

15

3.6

1.10E-06

2.81E-03

9.68E-04

16

3.9

7.13E-07

2.85E-03

1.01E-03

17

4

3.68E-07

2.83E-03

1.02E-03

18

4.2

4.68E-07

2.86E-03

1.05E-03

19

4.4

1.69E-06

3.08E-03

1.09E-03

20

4.55

8.64E-07

2.98E-03

1.11E-03

21

4.7

7.85E-07

2.82E-03

1.13E-03

22

4.925

3.54E-07

2.88E-03

1.17E-03

23

5

8.94E-07

2.89E-03

1.19E-03

24

5.2

1.08E-07

2.92E-03

1.22E-03

25

5.4

8.16E-07

2.79E-03

1.25E-03

26

5.505

4.53E-07

2.87E-03

1.27E-03

27

5.61

4.16E-07

2.80E-03

1.29E-03

28

5.7675

2.59E-06

2.85E-03

1.32E-03

29

6

1.58E-06

2.92E-03

1.36E-03

30

6.2

1.42E-06

2.84E-03

1.39E-03

31

6.4

2.62E-06

2.90E-03

1.40E-03

32

6.7

1.52E-06

2.79E-03

1.42E-03

33

7

1.05E-06

2.80E-03

1.44E-03

34

7.2

7.15E-07

2.30E-03

1.17E-03

35

7.4

1.62E-07

2.05E-03

9.28E-04

36

7.6

1.61E-06

1.87E-03

6.93E-04

37

7.9

4.81E-07

1.64E-03

4.27E-04

38

8

6.96E-07

1.60E-03

4.02E-04

39

8.2

4.57E-07

1.54E-03

3.87E-04

40

8.4

3.00E-07

1.54E-03

3.95E-04

41

8.7

5.08E-07

1.54E-03

3.88E-04

42

9

5.16E-07

1.54E-03

3.88E-04

43

9.2

4.61E-07

1.54E-03

3.88E-04

44

9.4

4.61E-07

1.54E-03

3.88E-04

45

9.7

4.61E-07

1.54E-03

3.88E-04

46

10

4.61E-07

1.54E-03

3.88E-04

Simulation Video - https://drive.google.com/file/d/1oS3S2GWuJV5P0PUEq6HTGsN0AEWGLOub/view?usp=sharing

Equivalent Stress:

Time [s]

Minimum [MPa]

Maximum [MPa]

Average [MPa]

1

0.2

5.19E-04

54.65

11.119

2

0.4

2.63E-03

109.38

22.193

3

0.7

1.82E-03

183.22

37.093

4

1

6.80E-03

182.28

40.144

5

1.2

5.91E-03

183.28

40.924

6

1.4

7.26E-03

182.97

41.157

7

1.7

3.16E-03

177.95

41.559

8

2

3.38E-03

180.38

41.727

9

2.2

7.05E-03

182.11

41.977

10

2.4

1.07E-02

184.9

42.074

11

2.7

1.21E-02

181.43

42.405

12

3

1.56E-02

174.11

42.693

13

3.2

1.09E-02

175.81

43.199

14

3.4

9.13E-03

176.63

43.976

15

3.6

5.28E-03

173.26

44.654

16

3.9

1.49E-02

176.65

46.306

17

4

3.55E-03

175.42

46.763

18

4.2

2.53E-03

175.8

48.026

19

4.4

3.32E-02

189.97

49.415

20

4.55

3.39E-02

183.52

50.26

21

4.7

4.55E-02

173.78

51.325

22

4.925

1.71E-02

177.65

52.828

23

5

3.07E-02

178.99

53.393

24

5.2

2.23E-03

179.41

55.009

25

5.4

2.67E-02

172.54

55.973

26

5.505

1.66E-02

177.37

56.919

27

5.61

1.95E-02

172.91

57.708

28

5.7675

6.94E-02

175.68

58.888

29

6

2.91E-02

180.39

60.608

30

6.2

3.81E-02

175.56

61.909

31

6.4

3.01E-02

178.6

62.353

32

6.7

6.45E-02

172.55

63.458

33

7

4.46E-02

172.98

64.033

34

7.2

8.72E-03

141.07

50.993

35

7.4

6.54E-03

116.48

38.898

36

7.6

2.87E-02

88.835

27.19

37

7.9

8.11E-03

53.972

12.261

38

8

1.73E-02

53.333

10.477

39

8.2

1.13E-02

57.984

9.3356

40

8.4

6.64E-03

58.796

9.6984

41

8.7

8.63E-03

58.737

9.3775

42

9

7.98E-03

58.631

9.3719

43

9.2

1.21E-02

58.661

9.3707

44

9.4

1.21E-02

58.661

9.3707

45

9.7

1.21E-02

58.661

9.3707

46

10

1.21E-02

58.661

9.3707

Simulation Video - https://drive.google.com/file/d/1oS3S2GWuJV5P0PUEq6HTGsN0AEWGLOub/view?usp=sharing

Case 3:

Directional Deformation:

Time [s]

Minimum [mm]

Maximum [mm]

Average [mm]

1

0.2

-0.1

8.09E-02

-2.79E-02

2

0.4

-0.2

0.16212

-5.57E-02

3

0.7

-0.35

0.28765

-9.70E-02

4

1

-0.5

0.41793

-0.13752

5

1.2

-0.7

0.57225

-0.19115

6

1.4

-0.9

0.70733

-0.24385

7

1.7

-1.2

0.90425

-0.32279

8

2

-1.5009

1.0949

-0.40215

9

2.2

-1.8038

1.2861

-0.48222

10

2.4

-2.1061

1.4695

-0.56266

11

2.7

-2.5599

1.742

-0.68615

12

3

-3.0137

2.0058

-0.81376

13

3.2

-3.6184

2.3434

-0.99256

14

3.4

-4.2219

2.6555

-1.1829

15

3.6

-4.8257

2.9398

-1.3878

16

3.9

-5.7315

3.293

-1.7259

17

4

-6.0339

3.3898

-1.847

18

4.2

-6.6408

3.5462

-2.1031

19

4.4

-7.2436

3.6476

-2.3769

20

4.7

-8.1489

3.7001

-2.8218

21

5

-9.0532

3.6293

-3.3056

22

5.2

-9.6618

3.5118

-3.65

23

5.4

-10.261

3.3502

-4.0067

24

5.7

-11.163

3.0198

-4.5676

25

6

-12.065

2.5967

-5.1544

26

6.2

-12.374

2.4323

-5.3578

27

6.4

-12.672

2.2652

-5.5595

28

6.7

-13.122

1.9989

-5.8674

29

7

-13.573

1.7103

-6.1772

30

7.2

-13.267

1.8997

-5.968

31

7.4

-12.956

2.0824

-5.7579

32

7.7

-12.49

2.3428

-5.4498

33

8

-12.032

2.579

-5.1512

34

8.2

-11.626

2.6075

-5.0002

35

8.4

-11.262

2.6455

-4.8714

36

8.4101

-11.361

2.6995

-4.8858

37

8.4202

-11.361

2.7227

-4.8843

38

8.4252

-11.367

2.7165

-4.8855

39

8.4281

-11.368

2.7186

-4.8844

40

8.431

-11.368

2.7206

-4.8842

41

8.4326

-11.368

2.7206

-4.8841

42

8.4341

-11.367

2.7203

-4.8841

43

8.4362

-11.367

2.7199

-4.8841

44

8.4383

-11.367

2.7195

-4.8841

45

8.4414

-11.367

2.7189

-4.8841

46

8.443

-11.367

2.7186

-4.8841

47

8.4445

-11.367

2.7183

-4.8841

48

8.4468

-11.366

2.7179

-4.8842

49

8.4503

-11.366

2.7172

-4.8843

50

8.4556

-11.366

2.7161

-4.8844

51

8.4634

-11.365

2.7144

-4.8846

52

8.4752

-11.365

2.7117

-4.8852

53

8.4928

-11.364

2.7097

-4.8859

54

8.5193

-11.364

2.7089

-4.8866

55

8.559

-11.364

2.7086

-4.8876

56

8.6186

-11.364

2.7086

-4.8896

57

8.708

-11.364

2.7085

-4.8932

58

8.8421

-11.364

2.7085

-4.8994

59

9

-11.364

2.7085

-4.9075

60

9.2

-11.364

2.7084

-4.9523

61

9.4

-11.364

2.7084

-4.9473

62

9.7

-11.364

2.7084

-4.9559

63

10

-11.364

2.7084

-4.9699

Simulation Video - https://drive.google.com/file/d/10_7UBaErGrHp5PLYSLxIHFIBYkkSnlOc/view?usp=sharing

Equivalent Elastic Strain:

Time [s]

Minimum [mm/mm]

Maximum [mm/mm]

Average [mm/mm]

1

0.2

3.97E-09

8.84E-04

1.75E-04

2

0.4

3.79E-08

1.77E-03

3.49E-04

3

0.7

3.64E-08

3.12E-03

6.15E-04

4

1

8.54E-08

4.49E-03

8.88E-04

5

1.2

2.14E-07

5.33E-03

1.10E-03

6

1.4

5.46E-08

5.03E-03

1.16E-03

7

1.7

2.60E-08

5.13E-03

1.22E-03

8

2

1.12E-07

4.87E-03

1.24E-03

9

2.2

5.62E-08

4.94E-03

1.27E-03

10

2.4

2.20E-07

5.05E-03

1.28E-03

11

2.7

3.46E-07

4.87E-03

1.30E-03

12

3

5.31E-07

5.01E-03

1.33E-03

13

3.2

2.92E-07

4.86E-03

1.36E-03

14

3.4

2.95E-07

4.97E-03

1.39E-03

15

3.6

2.08E-07

4.82E-03

1.44E-03

16

3.9

5.51E-07

4.93E-03

1.51E-03

17

4

3.07E-07

5.07E-03

1.54E-03

18

4.2

2.37E-07

5.19E-03

1.59E-03

19

4.4

2.83E-07

5.11E-03

1.63E-03

20

4.7

7.57E-08

5.02E-03

1.71E-03

21

5

2.34E-07

4.86E-03

1.79E-03

22

5.2

6.04E-08

4.95E-03

1.85E-03

23

5.4

3.20E-07

4.90E-03

1.89E-03

24

5.7

3.97E-07

4.84E-03

1.97E-03

25

6

1.25E-06

4.98E-03

2.05E-03

26

6.2

6.34E-07

4.95E-03

2.10E-03

27

6.4

1.05E-06

4.86E-03

2.11E-03

28

6.7

3.53E-07

4.96E-03

2.15E-03

29

7

8.59E-08

4.99E-03

2.08E-03

30

7.2

1.96E-07

4.28E-03

1.89E-03

31

7.4

5.69E-07

3.85E-03

1.67E-03

32

7.7

6.99E-07

3.59E-03

1.33E-03

33

8

4.32E-07

3.32E-03

1.01E-03

34

8.2

1.87E-07

3.03E-03

6.17E-04

35

8.4

1.45E-05

4.75E-03

1.88E-03

36

8.4101

1.35E-05

2.61E-03

7.10E-04

37

8.4202

1.67E-06

3.61E-03

5.98E-04

38

8.4252

2.61E-06

4.67E-03

6.24E-04

39

8.4281

2.56E-06

4.84E-03

6.18E-04

40

8.431

1.58E-06

4.27E-03

5.99E-04

41

8.4326

2.30E-06

3.99E-03

5.96E-04

42

8.4341

2.10E-06

4.17E-03

5.97E-04

43

8.4362

2.27E-06

5.13E-03

5.99E-04

44

8.4383

1.95E-06

4.43E-03

5.97E-04

45

8.4414

1.91E-06

5.44E-03

5.99E-04

46

8.443

1.78E-06

4.04E-03

5.97E-04

47

8.4445

1.68E-06

4.03E-03

5.97E-04

48

8.4468

1.60E-06

4.04E-03

5.97E-04

49

8.4503

8.64E-07

4.04E-03

5.97E-04

50

8.4556

1.35E-06

4.04E-03

5.97E-04

51

8.4634

1.23E-06

4.04E-03

5.97E-04

52

8.4752

1.21E-06

4.04E-03

5.97E-04

53

8.4928

1.14E-06

4.04E-03

5.98E-04

54

8.5193

1.15E-06

4.03E-03

5.98E-04

55

8.559

1.15E-06

4.03E-03

5.98E-04

56

8.6186

1.15E-06

4.03E-03

5.98E-04

57

8.708

1.15E-06

4.03E-03

5.98E-04

58

8.8421

1.15E-06

4.03E-03

5.98E-04

59

9

1.15E-06

4.03E-03

5.98E-04

60

9.2

1.15E-06

4.03E-03

5.98E-04

61

9.4

1.15E-06

4.03E-03

5.98E-04

62

9.7

1.15E-06

4.03E-03

5.98E-04

63

10

1.15E-06

4.03E-03

5.98E-04

Simulation Video - https://drive.google.com/file/d/18Q15ueGBvENtpb06NJ0AR-h10Rfqnb06/view?usp=sharing

Equivalent Stress:

Time [s]

Minimum [MPa]

Maximum [MPa]

Average [MPa]

1

0.2

2.72E-04

62.758

11.824

2

0.4

2.65E-03

125.32

23.527

3

0.7

1.36E-03

221.18

41.482

4

1

6.05E-03

318.71

59.84

5

1.2

1.01E-02

377.57

71.222

6

1.4

2.65E-03

356.18

73.157

7

1.7

1.77E-03

363.29

74.85

8

2

4.82E-03

343.76

75.759

9

2.2

2.48E-03

350.09

76.885

10

2.4

5.73E-03

357.95

77.021

11

2.7

1.18E-02

345.39

77.684

12

3

1.39E-02

354.51

78.513

13

3.2

3.33E-03

344.2

80.047

14

3.4

1.64E-02

352.1

81.206

15

3.6

9.49E-03

341.68

83.071

16

3.9

2.06E-02

349.05

86.406

17

4

7.98E-03

359.41

87.455

18

4.2

1.68E-02

367.29

89.776

19

4.4

1.13E-02

361.99

91.839

20

4.7

4.96E-03

355.76

95.557

21

5

4.78E-03

344.6

99.416

22

5.2

3.11E-03

350.85

102.49

23

5.4

1.07E-02

347.35

104.31

24

5.7

2.31E-02

342.82

108.46

25

6

3.44E-02

352.54

112.8

26

6.2

4.50E-02

350.89

115.6

27

6.4

9.78E-03

344.45

116.15

28

6.7

8.32E-03

350.68

117.99

29

7

4.82E-03

353.09

113.33

30

7.2

4.95E-03

302.04

101.47

31

7.4

1.16E-02

272.9

87.063

32

7.7

9.80E-03

243.68

66.138

33

8

1.69E-02

210.04

45.571

34

8.2

9.46E-03

158.88

19.726

35

8.4

0.36828

329

113.34

36

8.4101

0.49267

136.15

27.695

37

8.4202

0.11594

216.41

19.721

38

8.4252

5.94E-02

234.95

20.725

39

8.4281

0.15097

235.77

20.112

40

8.431

0.10294

208.95

19.27

41

8.4326

7.27E-02

165.22

19.082

42

8.4341

8.01E-02

171.94

19.107

43

8.4362

7.21E-02

217.96

19.151

44

8.4383

8.04E-02

189.84

19.097

45

8.4414

6.66E-02

307.12

19.2

46

8.443

7.58E-02

184.39

19.082

47

8.4445

7.78E-02

182.46

19.072

48

8.4468

8.07E-02

182.66

19.078

49

8.4503

3.94E-02

182.92

19.087

50

8.4556

9.21E-02

183.31

19.103

51

8.4634

8.19E-02

183.88

19.13

52

8.4752

7.86E-02

184.75

19.18

53

8.4928

7.87E-02

185.53

19.233

54

8.5193

7.91E-02

185.88

19.257

55

8.559

7.93E-02

185.99

19.265

56

8.6186

7.93E-02

186.02

19.267

57

8.708

7.93E-02

186.02

19.267

58

8.8421

7.93E-02

186.02

19.267

59

9

7.93E-02

186.02

19.267

60

9.2

7.93E-02

186.02

19.267

61

9.4

7.93E-02

186.02

19.267

62

9.7

7.93E-02

186.02

19.267

63

10

7.93E-02

186.02

19.267

Simulation Video - https://drive.google.com/file/d/1GRPoXvbabZiQ1dCUxc4qLCrpz1518RRt/view?usp=sharing

Tabulation:

Cases

Max. Directional Deformation (mm)

Max. Equivalent Elastic Strain (mm/mm)

Max. Equivalent Stress (MPa)

Case 1

Aluminium Alloy 1199

3.682

3.06E-03

188.89

Copper Alloy

3.6943

3.54E-03

387.35

Magnesium Alloy

3.7447

1.21E-02

400.32

Case 2

3.6747

3.08E-03

189.97

Case 3

3.7001

5.44E-03

377.57

Comparison:

Our first objective is the Case 1 in which we will keep the mesh parameters and the boundary conditions to be the same but we will vary 3 different materials and while doing so we can see that the least directional deformation, equivalent elastic strain and equivalent stress occurs in Aluminium Alloy 1199 compared to the other materials Copper Alloy and Magnesium Alloy and so we can conclude that Aluminium Alloy 1199 is the best suited material.

We can also see that for the second objective which is the Case 2 we will be changing only one parameter which is the co-efficient of friction to be 0.19 and all the other parameters will remain the same for the material Aluminium Alloy 1199. The observed results have a very slight variation which nearly to equal to the values obtained in the Case 1 in which the co-efficient of friction is kept to be 0.1. Hence, we can conclude that increasing the co-efficient of friction doesn’t increase the solution parameters.

And the final objective which is the Case 3 is that we will be refining the mesh and keeping all others the parameters the same. When compared these values with that of Case 1 we can see that there is a slight variation in the directional deformation but a very high variation in both the equivalent elastic strain and equivalent stress of the model with which we can conclude that we have to refine the mesh to get better results for the said model and also keeping in the mind the computational time and perform grid dependency test for the model. Hence, we can conclude that even after improving the mesh Aluminium Alloy 1199 is the best suited material.

1 comment
  1. Ashutosh VartakPossible to view simulation video? As link that you shared doesnt work
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