Week 12- Final project
FINAL PROJECT DOOR TRIM:
INPUT GIVEN:
- (DOOR PANEL) CLASS A SURFACES & MASTER SECTIONS FOR ALL PARTS IN ASSEMBLY FILE.
- IN THE MASTER SECTION, THE ATTACHMENT STRATEGY IS AVAILABLE.
- PUSHPIN CAD FILE.
- FOR LOWER SUBSTRATE AND DOOR PANEL ATTACHMENT USE PUSHPIN WITH DOG HOUSE.
- USE HEAT STAKES FOR PART-TO-PART ATTACHMENT.
REQUIRED OUTPUT:
- CREATE SOLID PART AS PER MATER SECTION WITH GIVEN CLASS A SURFACE.
- CREATE FLANGES AND ATTACH ENGINEERING FEATURES AS PER INSTRUCTION GIVEN.
- DRAFT ANALYSIS FOR ALL THE COMPONENTS.
DOOR LOWER SUBSTRATE:
CLASS A SURFACE:
THE GIVEN CLASS A SURFACE IS VISUALLY INSPECTED.
NO GAP IN THE GIVEN INPUT.
TOOLING AXIS:
IN THE Y AXIS ONLY ALMOST ALL SURFACE AREAS ARE VISIBLE.
CREATED A TOOLING AXIS IN THE Y AXIS.
CLASS A DRAFT ANALYSIS:
CLEARS 3 DEGREE DRAFT ANALYSIS.
CLASS B SURFACE:
BY REFERING THE MASTER SECTION WE GOT A THICKNESS VALUE 2.5mm.
CLASS A IS OFFSETTED FOR 2.5mm TO GET CLASS B SURFACE.
CLASS C SURFACE:
CREATING CLASS C SURFACE WITH CLASS A BOUNDARY AND SWEEP COMMAND.
CLASS A+C SURFACES:
JOINING CLASS A WITH CLASS C SURFACE.
CLASS A+B+C SURFACES:
TRIMMING A+C SURFACE WITH CLASS B SURFACE.
SOLID PART:
USING CLOSED SURFACE COMMAND SOLID PART IS CREATED.
FLANGES AS PER MASTER SECTION:
FLANGES ARE CREATED BY REFERRING MASTER SECTION.
IN THREE AREAS FLANGE NEED TO BE CREATED.
FLANGE 1:
FLANGE 2:
FLANGE 3:
ENGINEERING FEATURES:
HEAT STAKES NEED TO BE CREATED AS PER THE COUNTERPART FLANGE.
TAKEN HOLE CENTER AS INPUT AND HEAT STAKES IS CREATED.
ISO-CONSTRAINED SKETCH (HEAT STAKE CONSTRUCTION):
DOG HOUSE IS CREATED AS PER LEARNED DESIGN GUIDELINES.
CONSIDERED ALL VALUES AND CREATED.
RIB IS GIVEN FOR SUPPORT.
DRAFT ANALYSIS FINAL COMPONENT:
MAIN PART CLEARES 3 DEGREE DRAFT ANALYSIS.
DOG HOUSE OUTER SURFACE CLEARS FOR 1.49 DEG.
DOG HOUSE CLEARES 0.5 DEG WITH LIFTER TOOLING AXIS.
FEATURE TREE COLLAPSED:
FEATURE TREE EXPANDED:
ARM REST:
CLASS A SURFACE:
THE GIVEN INPUT (CLASS A) HAS SOME GAP IN SOME FACES.
SOME IMPROVING WORK ARE DONE.
TOOLING AXIS:
BECAUSE MANY FACES ARE CLEARING IN Z-AXIS, THE TOOLING AXIS IS CREATED IN THAT AXIS.
CLASS A DRAFT ANALYSIS:
PART CLEARS THE 3-DEGREE DRAFT ANALYSIS BUT THERE ARE SOME UNDER-CUTS IN THIS AXIS.
THAT WILL BE CLEARED IN THE SIDE CORE AXIS.
CLASS B SURFACE:
BY OFFSETTING CLASS A SURFACE 2.5mm (TAKEN FROM MASTER SECTION) WE WILL GET CLASS B SURFACE.
SOME FACES ARE MISSING IN THE OFFSETTED SURFACE.
PATCHING WORK IS DONE AND THE B SURFACE IS EXTRAPOLATED BEYOND THE CLASS A SURFACE.
CLASS C SURFACE:
BOUNDARY OF CLASS A IS CREATED.
AND SWEEP IS DONE WITH CLASS A AND ITS BOUNDARY AS INPUT.
CLASS A+C SURFACES:
JOINING CLASS A WITH CLASS C SURFACE.
CLASS A+B+C SURFACES:
TRIMMING CLASS B WITH CLASS A+C TO GET A CLOSED SURFACE.
SOLID PART:
THE SOLID PART IS CREATED USING THE CLOSED SURFACE COMMAND.
FLANGES AS PER MASTER SECTION:
BY REFERRING MASTER SECTION FLANGES ARE CREATED.
TOTAL THREE FLANGES IN THIS PART.
DRAFT ANALYSIS FINAL COMPONENT:
IN THE SIDE CORE AXIS FLANGE AREA CLEARS 2.5 DEGREE DRAFT ANALYSIS.
SOME AREAS ARE NOT CLEARING WE NEED TO MENTION IT IN THE REPORT.
FEATURE TREE COLLAPSED:
FEATURE TREE EXPANDED:
MAP POCKET:
MAP POCKET WITH BOTTLE HOLDER.
CLASS A SURFACE:
THE GIVEN CLASS A IS VIUALLY INSPECTED.
THERE ARE NO GAPS IN BETWEEN SURFACE.
TOOLING AXIS:
BY SEEING THIS PART MORE SURFACES ARE VISIBLE IN THE Y AXIS.
TOOLING AXIS CREATED IN Y AXIS FOR DRAFT ANALYSIS.
CLASS A DRAFT ANALYSIS:
IN DRAFT ANALYSIS CLASS A CLEARS FOR 3 DEGREES.
CLASS B SURFACE:
CLASS A IS OFFSETED FOR 2.5 mm (BY REFERRING MASTER SECTION) TO GET CLASS B SURFACE.
CLASS C SURFACE:
THE BOUNDARY OF CLASS A IS INPUT FOR THE SWEEP COMMAND.
CLASS C CREATED FOR REQUIRED LENGTH.
BOUNDARY IS BROKEN DOWN INTO SMALL PARTS AND SURFACES ARE CREATED.
AT LAST, ALL ARE TRIMMED TOGETHER.
CLASS A+C SURFACES:
CLASS A SURFACE AND CLASS C SURFACE IS JOINED.
CLASS A+B+C SURFACES:
CLASS B IS TRIMMED WITH CLASS A+C TO GET CLOSED SURFACE.
SOLID PART:
USING CLOSED SURFACE COMMAND SOLID PART IS CREATED.
FLANGES AS PER MASTER SECTION:
PURPLE COLOUR IS GIVEN CLASS A SURFACE.
BLUE COLOUR IS GIVEN MASTER SECTION.
CREATED A FLANGE IN TOP AREA AS PER INPUT(MASTER SECTION).
THREE FLANGES ARE CREATED IN TOP AREA.
BOTTOM FLANGE:
CREATED SINGLE FLANGE IN BOTTOM AREA.
FLANGE MATCHES GIVEN INPUT.
DRAFT ANALYSIS FINAL COMPONENT:
THE FINAL COMPONENT CLEARS 3 DEGREE DRAFT ANALYSIS.
SOME C SURFACE AREAS AREAS ARE NOT CLEARING SO THIS IS TAKEN TO REPORT AND NEEDS TO BE WORKED.
FEATURE TREE COLLAPSED:
FEATURE TREE EXPANDED:
BOTTLE HOLDER:
CLASS A SURFACE:
FIRSTLY, CLASS A IS VISUALLY INSPECTED.
THERE ARE NO GAPS IN THE CLASS A SURFACE.
TOOLING AXIS:
CREATED TOOLING AXIS IN Y DIRECTION BECAUSE IT HAS MORE CHANCE TO CLEAR DRAFT ANALYSIS.
CLASS A DRAFT ANALYSIS:
SOME AREAS ARE NOT CLEARING THE DRAFT ANALYSIS
AREAS HAVING LESS DRAFT NEED TO BE TAKEN IN THE REPORT AND WORKED.
CLASS B SURFACE:
BY OFFSETTING CLASS A SURFACE FOR 2.5mm (TAKEN FROM MASTER SECTION) WE GET CLASS B SURFACE.
CLASS B SURFACE IS EXTENDED BEYOND CLASS A SURFACE.
CLASS C SURFACE:
CLASS A BOUNDARY IS CREATED IN SEGMENTS AND THE SWEEP COMMAND IS USED TO CREATE THE C SURFACE.
CLASS A+C SURFACES:
CLASS A IS JOINED WITH CLASS C
CLASS A+B+C SURFACES:
CLASS A+C IS TRIMMED WITH CLASS B TO GET A CLOSED SURFACE OUTPUT.
SOLID PART:
SOLID BODY IS CREATED USING CLOSED SURFACE COMMAND.
FLANGES:
THERE IS NO MASTER SECTION GIVEN FOR FLANGE CREATION.
SO FLANGES ARE CREATED BY OUR IDEA.
FLANGES ARE CREATED IN FLAT FACES.
THIS PART HAS FOUR FLANGES.
DRAFT ANALYSIS FINAL COMPONENT:
SOME FACES ARE NOT CLEARING 3 DEG DRAFT ANALYSIS.
THIS HAS TO BE ADDED IN THE REPORT.
ALMOST ALL FACE CLEARES 1.5-DEGREE DRAFT ANALYSIS.
EXCEPT ONE MENTIONED BELOW IN THE REPORT.
FEATURE TREE COLLAPSED:
FEATURE TREE EXPANDED:
ASSEMBLY WORKBENCH:
WE HAVE ADDED PUSH PINS TWO TIMES IN ASSEMBLY.
THIS NEED TO BE FIXED ON THE DOG HOUSE.
PUSHPIN ASSEMBLY WITH MAIN ASSEMBLY:
USING CONSTRAIN WE HAVE LOCATED THE PUSH PIN IN THE CORRECT AREA.
REPEATED FOR THE SECOND INSTANCE ALSO.
SECTION VIEW:
SECTION IS TAKEN TO CHECK BOTH PINS ARE LOCATED CORRECTLY ARE NOT.
ASSEMBLY TREE:
CONCLUSION:
WE CREATED SOLID PARTS FOR GIVEN FOUR PARTS IN THIS PROJECT.
CREATED FLANGES AS PER MASTER SECTION AS REFERENCE.
HEAT STAKES ARE CREATED FOR PART-TO-PART ATTACHMENT.
DRAFT ANALYSIS IS DONE FOR ALL PARTS INDIVIDUALLY.
PUSHPINS ARE ALSO ADDED IN ASSEMBLY AND LOCATED IN POSITION.