Week 12:- Documentation Challenge

AIM:

Create a BOM and Hardware list (BOP) for the complete Fixture assembly

Bill of Materials (BOM):

A bill of materials (also known as a BOM or bill of material) is a comprehensive list of parts, items, assemblies and other materials required to create a product, as well as instructions required for gathering and using the required materials. The bill of materials can be understood as the recipe and shopping list for creating a final product. The bill of materials explains what, how, and where to buy required materials, and includes instructions for how to assemble the product from the various parts ordered. All manufacturers building products, regardless of their industry, get started by creating a bill of materials (BOM).

What to include in an effective bill of materials?

• BOM Level—Assign each part or assembly a number to detail where it fits in the hierarchy of the BOM. This allows anyone with an understanding of the BOM structure to quickly decipher the BOM.
• Part Number—Assign a part number to each part or assembly in order to reference and identify parts quickly. It is common for manufacturers to choose either an intelligent or non-intelligent part numbering scheme. Whichever scheme you use, make sure you avoid creating multiple part numbers for the same part.
• Part Name—Record the unique name of each part or assembly. This will help you identify parts more easily.
• Phase—Record what stage each part is at in its lifecycle. For parts in production, it is common to use a term like ‘In Production’ to indicate the stage of the part. New parts that have not yet been approved can be classified as 'Unreleased' or 'In Design'. This is helpful during new product introduction (NPI) because it allows you to easily track progress and create realistic project timelines.
• Description—Provide a detailed description of each part that will help you and others distinguish between similar parts and identify specific parts more easily.
• Quantity—Record the number of parts to be used in each assembly or subassembly to help guide purchasing and manufacturing decisions and activities.
• Unit of Measure—Classify the measurement in which a part will be used or purchased. It is common to use ‘each’, but standard measures like inches, feet, ounces and drops are also suitable classifications. Be consistent across all similar part types because the information will help make sure the right quantities are procured and delivered to the production line.
• Procurement Type—Document how each part is purchased or made (i.e. off-the-shelf or made-to-specification) to create efficiencies in manufacturing, planning and procurement activities.
• Reference Designators—If your product contains printed circuit board assemblies (PCBAs), you should include reference designators that detail where the part fits on the board in your BOM. Capturing this information in the BOM can save time and help you avoid confusion down the road.
• BOM Notes—Capture other relevant notes to keep everyone who interacts with your BOM on the same page.