Week 11 - Project - A pillar Design with Master Section

REPORT ON DOOR TRIM LOWER WITH ENGINEERING FEATURES.

FIRST THE GIVEN CLASS A SURFACE IS OBSERVED CAREFULLY

TO IDENTIFY IN WHICH DIRECTION THE TOOLING AXIS IS MORE VISIBLE.

THROUGH OBSERVATION Y DIRECTION OF THE CLASS A ALL SURFACES ARE VISIBLE.

TOOLING AXIS CREATION

CREATE A POINT ON THE SURFACE A GENERATE A LINE WITH POINT AND DIRECTION METHOD.

THE DIRECTION IS Y AXIS.

DRAFT ANALYSIS

USING ANALYSIS TOOL CHECK THE IDEAL DRAFT CONDITIONS OF 3 DEGREE AND IT SATISFIES AS SHOWN BELOW.

B SURFACE CREATION

INSERT NEW GEAOMETRICAL SET

CREATE THE B SURFACE FIRST BY OFFSETING OF 2.5MM THICKNESS AND USE COMMANDS LIKE JOIN,TRIM,FILLET,SWEEP.

C SURFACE CREATION

INSERT NEW GEAOMETRICAL SET

CREATE BOUNDARY ON CLASS A STEP BY STEP AND USE SWEEP COMMAND WITH DRAFT DIRCTION OF TOOLING AXIS AS 3 DEGREES.

GIVE LENGTH OF 25MM

ALSO USE COMMANDS LIKE REFERENCE WITH SURFACE, TRIM.

JOIN CLASS A WITH THE FINAL SWEEP PRODUCT (CLASS C)

FINAL SURFACE

TRIM CLASS(A+C) AND CLASS B

WE GET THE FINAL PRODUCT.

CHECK FOR ALL BOUNDARIES ARE CLOSED AS SHOWN.

THE MASTER SECTION LINES MATCHES WITH THE SURFACE

CREATION OF DOG HOUSE AS PER THE MASTER SECTION

EXTRACTING OF POINTS AND LINES FROM MASTER SECTION

ISOLATION OF THE EXTRATED LINES AND POINTS SO IN FUTURE ANY CHANGE IN MASTERSECTION DOESNOT AFFECT THE FINAL PRODUCT.

ALL DIMENSIONS ARE ISO CONSTRAINED

DRAFT ANALYSIS OF FINAL PRODUT

FINAL RESULT

AS WE CAN SEE IN THE DRAFT OF 2.9 DEGREES 90% OF THE AREAS ARE IN GREEN COLOUR

A FACE IN DOG HOUSE IS IN RED COLOUR EVEN THOUGH WHEN TRY TO REDUCE DRAFT ANGLE TO A MINMUM.

FINAL CONCLUSION IS MASTER SECTION OF THE RED COLOUR FACE OF DOG HOUSE HAS NOT FOLLOWED DESIGN RULES