Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

ATTACHMENT FEATURE CREATION - DOG HOUSE

AIM:-

Create the Dog House for the Door Trim by considering the design rules.

INTRODUCTION:-

DOG HOUSE:-

Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted on them to increase their strength.

Dog house are subjected to draft analysis to prevent breakage of the component during ejection from the mould cavity. Dog house and other engineering components are built on the B-surface.

OBJECTIVE:-

• Create a Tooling axis for the given CLASS -A surface.
• Create the CLASS B and C surfaces of door trim using the given CLASS-A surface.
• Create a final surface model and convert it into a solid body using the close surface command in the part design workbench.
• Crea ate side core axis for the dog house.
• Create Dog house on the B surface by considering the design rules.
• Perform draft analysis for both Class-A surface and Final part body.

Design Methodology

Class-A surface means visible surface. It gives the aesthetic of the component which is created by the styling team and gives to the part design engineer to create the part with all engineering aspects.

Given CLASS-A surface.

Draft Analysis of Class A Surface:-

Procedure for Tooling axis creation:-

• Check the best possible tooling direction by manually adjusting the compass.
• By analysing it is found thathe t y axis as tooling direction would clear most of the faces without any difficulties.
• Now extract any surface and create a mid-point on it.
• Then create a dummy axis creating a line on the point and direction along the y-axis.
• Perform draft analysis to find whether the given axis clears the draft analysis. If not create a new tooling axis.

CLASS-B surface creation:-

Class-B surface means the thickness of a part it is not visible and is inside part. In other words, the Class-B surface is a surface below a certain thickness from the class-A surface. This is the surface that contains engineering aspects of a model.

• Create offset surface of CLASS-A by 2.5mm inward direction.
• Check for discontinuity and rework on the offset surface using extract, multi-extract, multi sections surfaces.
• Join the surfaces and ensure the final CLASS-B surface created has no gaps.

CLASS-C surface creation:-

The surface that joins class-A and class-B surfaarethe s is class-C surface. Class C is often specified for interior surfaces not readily visible, surfaces that will be covered by another part when assembled.

• Create the sweep concernerence to the surface and tooling axis multi-extractingting the CLASS-A boundary.
• Join the sweep surfaces by using commands like extrapolate,multi-sectiontion surface.
• Finally join all the sweep surfaces and ensure the continuity of the CLASS-C surface

Creating the Final surface:-

• For creating the Finals door trim surface, join the CLASS-A and CLASS-C surfaces together.
• Then Extrapolate the B surfacea little bit outward direction to make sure that there would not be any gap when trimming with the joined surface.
• Then trim the extrapolated CLASS-B surface wthe ith Join surface (CLASS-A and CLASS-C).

Make a solid part body using the CLOSE SURFACE command in the part design workbench.

Draft Analysis of Final Part:-

DOG HOUSE Creation:-

• Dog house are designed to avoid SINK MARK created on the CLASS-A surface by screw bosses and to solve the length issues when giving screw bosses which need to be assembled to other components.
• It is also useful when perpendicular screw bosses are required on the part to the tooling direction.

• C thickness should be 40% of the main wall thickness T.
• Minimum width of the dog house is 12 mm.
• Height of B should be 3-6 mm.
• Minimum draft for the do house degrees 5 degrees to die draw.

Procedure for creating the DOG HOUSE:-

• The First step is to create a side core axis.
• I have chosen the normal to-the-point method for creating the side core tooling axis.
• Create the dog house by creating a positioned sketch on the z-x plane. Using extrude or sweep method create dog hose outer walls.
• Now close the top wall using the multi-section surface command.
• Using thicken command in the part workbench, create a solid part of the dog house.
• Give proper draft angles and fillets by considering the design rules.

Side Core Axis:-

DRAFT ANALYSIS:-

The Draft Analysis is a command that enables you to detect if the part you drafted will be easily removed. This type of analysis is performed based on colour ranges identifying zones on the analysed element where the deviation from the draft direction at any point, corresponds to specified values.

• Draft analysis is done after determining the tooling axis, draft analysis is used to check whether the minimum draft (3 degrees) is maintained or not.
• Procedure for performing the draft analysis are as follows
• Change the view mode of the component to be in customized parameter mode and then select the shading mode as materials.
• Then open the featured draft analysis tool from the insert menu.
• Then click on the use the compass to define the current drafting direction and then drag and align the compass on the Tooling axis.
• Then lock the draft direction and perform draft analysis by clicking on the component.

3D Part Model in various Orientation (Isometric , Front , Side And Top View):-

Top View:-

Side View:-

Front View:-

Isometric View:-

Tree Structure:-

Conclusion:-

I have successfully created CLASS B and CLASS C surface using the Class A surface of the door trim created main andside core tooling axis.Performed Draft analysis the final part and Dog House.