Week 1:- Introduction to BiW and Fixtures Challenge

Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.   Prepare & Submit all necessary reports like clearance, Clipping/Clamping selection,…

Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.   Prepare & Submit all necessary reports like clearance, Clipping/Clamping…

2D drawing of the bundle with connector representation and diffrent colour coding for bundle with protective covering A proper report has to be created with all the required images and explanations required , attach all the necessary files                        …

Harness A  and Harness B creates uisng existing connectors from library. Harness A and B create as separate products and assembled as W6_ch2_WIRE_HARNESS_ASSEMBLY. Harness A and Harness B constrained electrically, in Electrical Assembly Workbwnch. For this assembly, Mechanical Assembly, Electrical Assembly…

Report   DT06-4S DT06-6S DT06-2S DT06-08SA  Above listed connecors are downloaded and converted to electriacal parts.  they are saved in a cataogue named connectors.    A metal plate is taken as support.  On this plate, as per given dimensions, connectors are positioned.  Multi-branchable…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. For P Clamp, Following properties are defined- Entry Point and entry Plane Exit Point and Exit plane Base plane   Q2. Download following Back shell cad data & define…

                                                                                    REPORT ---------------------------------------------------------------------------------------------------------------------------------------------------------------…

REPORT- BOM AND BOP both are in MS Excel.  Sheet1 BOM Sheet2- BOP  

REPORT- Assebly Drawings are named as Key Sheet. NOTE- In FLR_PNL_COMPONENT Drawing, Pin Unit, Base UNit and CLamp Unit_01 are grouped. 

                                                  -----------------REPORT-----------------------   Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8 Key sheet 1 and Key sheet…

 Whar are the Drawing templates? These are Standard formats per customers, which are used for detailing of varoius parts and units in a fixture. A templet provides details about method of projecton used for reading the drawing, views necessary to understand each detail dimension of the part to manufacture. Each templet…

                                                    --------------------REPORT-------------------------   Aim/Introduction:  To perform 3D Finish for various units designed in…

Q1. What do you understand by the 3D finish process? 3D- finishing is final step of fixture design.  Once all positions of different units are finlaised, gun study is performed, 3D finish is performed, 3D finishing is perfomed.  Designed assembly using a software is virtual represntation of fixture. It should…

                                    --------------REPORT-------------------   A base unit is foundation of a fixture, which holds all other…

what is the Base Unit? What are the typical parts of the Base Unit? A base unit is a unit designed to mount all other units of tool like Pin Units, Clamp Unit, rest units etc. also penumatic Valve box and trunking chanel for cable path of various units thses necessary parts are mounted on the base unit.  Various parts…

NOTE-    1. CLAMP UNITS 1 TO 5 Are already desinged while submitting previous challenge. (Clamp and Rest Unit Design) Here details about Swivel Clamp Unit are shown.   2. Software I am currently using is low version. It is creating some issues while saving.  Still I tried to save as much hardware as…

Design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. Design 2 Different types of Rest Unit for the given Car Panel. Write a Detailed Report describing the process and attach relevant images.   ---------------------------------------------------------------------------------------------------------------------------------------…

Provide Aim/Introduction of the challenge, add theoretical content and explanation about each topics relevant to the challenge in your Report Aim- To design 2 Fixed Pin Units with necessary parts for provided panel. Introduction-  Location of part on fixture at perfect position is a vital important. It helps to further…

1. What is Design Methodology? Design methodology is actually steps decided during concept designing stages of a fixture design.  It involves foloowong steps-  1. Purhcase Order- Its actually confirmation from customer to start the design of fixture.  2. Input From customer- Its a major data for designing a fixture as…

What is the process of project execution activity? Ans-  Project execution Activities are general activities need to perform in order to build a BIW fixture and tooling as per customers requirement. The customer requirements are thoroughly represented in a basic RFQ i.e. request for quotation. Here all requirements…

What is BIW & define its parts? BIW- It is a stage in automotive design in which sheet metal parts of a car body are beign assembled by any joining process.  It represents the main structure of a vehicle, excluding other components such as engine, seats, transmission and steering. Actually BIW is a key determinant…

REPORT Assembly is creatd with bottom up apporoach.  All necessary constriants are applied.       

Develop a detailed report for the Back door design by explaining the design methodologies and about the components developed in the design                                                    …

  Roof Of a vehicle: Roof is the top most part of a vehicle, which provides shielding to the passengers.  Actually a roof of a vehicle determines a lot. They are designed considering   geographical (extremely cold or hot), environmental (in which the vehicle is used) conditions of the area in which…

Report-   Fender Wheel Arch Regulation;- If wheel is outside fender, more will be chipping and thrown off. For pedestrian safety, to avoid this wheel should be inside fender by some clearance. Wheel arch has to follow some standard specifications for safety point of view of pedestrians.    This clearance…

    Fender - It is sheet metal frame, attached to fromt and rear sides, around wheels of the vehicle. Primary function is to protect pedestrians, passengers and other vehicles nearby on road from debris, stones, mud, liquid thrown in air by speeding, rotating wheels of a running car. Also It protects the…

                                                                              Report- Brief explanation about Section Modulus (S) It is ratio of area moment of inertia (I)  of the beam about the neutral axis of the beam , subjected to bending, to the distance of the outermost layer of the beam from its neutral axis (y).…

                                                                                     Report- Hood- It a type…

                                                                    Report on Underbody Coating    Under-Body Coating- Underbody coating- Undercoating…

                                                                                           …

REPORT:    Input Files opened in Catia. form the MASTER_SECTION_DEVELOPMENT_SEPERATED_MODEL. In Assmbly workbench, this part is opened as existing part.  Then New Product is insertd, as RH_DOOR_ASSEMBLY1. in this assemblt nee Parts are inserted for easch Surface in INput. Named as  Arm Rest1.,…

REPORT: CLASS A  - Input Cheking- Input Class A surface is checked for improvements.  class A is Ok and do not need any further improvement.   Tooling Axis Creation.- A surface is extracted form class A (major surface), point oN surface and line with point -direction (Y-direction) is the tool axis. …

REPORT All work done as per guidelines provided.  Model1_QRM- 5 parts are modeled first as per given drawings.  Assembles these 5 parts.  checked for clash.  Major Constrians used are coincide, offset.  Avoided Contact constriant. Drafting of Assembly and individual parts has been completed. In…

REPORT-   Boundary is checked for provided class A surface. there are saperate two boundaries.   tooling Axis Creation- As class A surface has a flat surface at bottom. the same is considerd for tooling axis. line normal to surface at center of extracted surface is tooling axis.    no need to check…

                                                  REPORT:- INPUT-Class A surface its boubdasry ci cheked. Its a single boundary.  Tooiling Axis Creation-As a flat surface is present, line normal…

REPORT   Creating Tooling Axis- Temporary tooling axis created on a extracted surface.   TA XLEARING X DIRECTION by intersection class A and plane zx TA CLEARING Y DIRECTION by intersection class A and plane zy FINAL TOOLING AXIS- created by bisecting previous Tooling axes in X and Y direction. Draft…

REPORT: Part files are provided for Door Hnadle, in question, asked for Create the rib for the Drill Handle considering the design rules mentioned in the video.   (Designing features for Door Handle assuming a thickness of 2.5 mm.)   1. separate Geom. Set Created for Class A surface. Checked for boundary.…

RPORT: Tooling Axis Creation:- as a flat surface (bin) exists in given A surface, line normal to extarcted surface is created as Line1. along zx plane and class a intersextion taken, and on this plane a sketch created, line from point at an angle 6 deg.  (l2) a line bisectin L1 and L2 is final tooling axis.  …

  NOTE:  The STP file provided has an extra boundary itslef. Due to which, I am unable to produce a closed body. As it is already too late to submeet, i am submeeting this challange INCOMPLETE. but i will get solution definately.  REPORT: Tooling Axis:   For this challenge, Bisectiong method is…

Report:   Creating Tooling Axis: Tooling Axis is the direction in which mold opens, ie while production, cavity and core get separated along parting line. The direction of MOvement of core is the tooling axis.    Tooling direction could be in any direction, X, Y and Z accordig to component geometry. …

Report:   Creating Tooling Axis:     Steps To create a tooling direction for a component: checked the boundary, it was a single contionuous boundary. as one of the faces was at 0 degree, i.e. it has no draft angle. an intersection of YZ plane with part, and a point at centre of base surface finalized as…