Underbody Coating

1.What is BIW & define its parts? BIW refers to the welded sheet metal components which form the vehicles structure to which the other components will be married or assembled. (Components like engine, chasis, exterior & interior trims). Body in white (BIW) refers to the stage in automobile design…

PROJECT 2:- BACKDOOR WIRING HARNESS ROUTING AND FLATTENING OBJECTIVES:        Route the Wiring harness on Given car BACKDOOR or TAIL GATE and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.…

AIM:  To route the wiring harness on given Engine and flatten view drawing in CATIA V5. INTRODUCTION          A wire harness, also commonly referred to as a wiring harness, is an exterior sheat used to cover some types of electronic wires. Generally, wiring harnesses are made of thermoplastic or thermoset materials that…

    WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE AIM-   Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective…

AIM:  To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   SOLUTION METHODOLOGY:  Step - 1: Create a product file and navigate to the Electrical Harness Flattening for wire harness flattening option and save it in the same location where the…

WIRING HARNESS DESIGN - WEEK 4 Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: 1.…

WIRING HARNESS ROUTING AND PACKAGING RULES 1. Define Electrical Support using Electrical Part Design P-CLAMP WORKING PROCESS: Create two points one as entry and another as exit point. Create planes at two points and another at base. Switch to Electric part design. Click on support defination - select part - select entry…

INTRODUCTION TO WIRING HARNESS CONNECTOR DEFINITION IN CATIA V5 1.Tyco 174359-2: Connector Connection Point This point is used for the connection of one connector to another connector. Create a midpoint on the mating face. And create the axis on the origin point. Define the connector logical termination. Define the connector…

AIM:     To develop the door trim (interior) panel with the given class A input and master sections using CATIA V5. DOOR TRIM:    The panel covers the inside of door trim where various electrical components of the car are connected.We design the plastic side of door trim panel which is attached…

QUICK RETURN MECHANISM A quick return mechanism is an apparatus to produce a reciprocating motion in which the time taken for travel in return stroke is less than in the forward stroke. It is driven by a circular motion source (typically a motor of some sort) and uses a system of links with three turning pairs and a sliding…

A PILLER DESIGN WITH MASTER SECTION CLASS A SURFACE TOOLING AXIS Here im created tooling axis took a referance line in A piller master section. Also using Bysecting method. CLASS A DRAFT ANALYSIS The draft analysis technique is used to analyze whether our part model created in CAD is manufacturable based on the…

LOCATOR AND HEAT STAKE CREATION CLASS A SURFACE TOOLING AXIS DRAFT ANALYSIS FOR CLASS A CLASS B SURFACE CLASS C SURFACE FINAL TRIM 4 WAY LOCATOR AND HEAT STAKE CREATION HEAT STAKE Manufacturing operations currently use many different combinations of attachment methods to keep components together.  Common fasteners…

ATTACHMENT FEATURE CREATION - DOG HOUSE CLASS A SURFACE TOOLING AXIS DRAFT ANALYSIS FOR CLASS A CLASS B SURFACE C SURFACE SURFACE A C JOIN  FINAL COMPONENT DOG HOUSE DRAFT ANALYSIS FOR DOG HOUSE FINAL COMPONENT DRAFT ANALYSIS Draft analysis technique is used whether our part model is created in CAD manufacturable…

ATTACHMENT FEATURE CREATION (RIBS AND SCREW BOSS) CLASS A SURFACE TOOLING AXIS CLASS A DRAFT ANALYSIS B SURFACE C SURFACE FINAL COMPONENT DESIGN RULES TREE STRUCTURE DRAFT ANALYSIS: The draft analysis technique is used to analyze whether our part model created in CAD is manufacturable based on the draft condition…

CORE AND CAVITY DESIGN SWITCH BEZEL COMPONENT DRAFT ANALYSIS OF THE COMPONENT  Draft analysis technique is used whether our part model is created in CAD manufacturable based on the draft condition is applied. Here the part should get easily removed from the panel dies(in case of sheetmetal) or mold (in case of plastic).…

DOOR TRIM LOWER DESIGN CLASS A SURFACE TOOLING AXIS Tooling direction is the main consideration for plastic part and mould parts because it defines the movement of the mould part and the possibility of the plastic part coming out from the mould part (Core and Cavity). TOOLING DIRECTION In Molding, machine arrangement is…

BUMPER DESIGN CLASS A SURFACE TOOLING AXIS Tooling direction is the main consideration for plastic part and mould parts because it defines the movement of the mould part and the possibility of the plastic part coming out from the mould part (Core and Cavity). TOOLING DIRECTION In Molding, machine arrangement is given to…

COIN HOLDER DESIGN CLASS A SURFACE TOOLING DIRECTION CLASS A SURFACE DRAFT ANALYSIS CLASS B SURFACE CLASS C SURFACE FINAL PART CLOSED BODY FINAL PART DRAFT ANALYSIS TREE STRUCTURE DRAFT ANALYSIS             The draft analysis technique is used to analyze whether our part model created in CAD…

SWITCH BEZEL DESIGN CLASS A SURFACE CLASS B SURFACE CLASS C SURFACE FINAL PART CLOSE BODY TOOLING AXIS  The direction in which the mold or core and cavity opens is the tooling axis. checking the connectivity of the class-A surface, this can be done by creating boundaries or by simply using the join option such that…

BASE BRACKET CLASS A SURFACE DRAFT ANALYSIS TOOLING AXIS: SURFACE B  SURFACE C FINAL SURFACE  CLOSED SOLID BODY DRAFT ANALYSIS The draft analysis technique is used to analysis whether our part model created in CAD is manufacturable based on the draft condition applied. Here the part should get easily removed…

OBJECTIVES To design the backdoor of the car make the inner panel for the back door and also design the necessary reinforcements. INTRODUCTION    The trunk (North American english) or boot ( British English) of a car is the vehicle's main storage of cargo compartment, often a hatch at the rear of the vehicle. It is also…

                                                                           CAR ROOF DESIGN AIM: For the roof styling, develop the…

                                         SECTION MODULUS CALCULATION AND OPTIMIZATION AIM:      In this report we are going to calculate the section modulus for hood which was designed previously under…

                                                            FENDER OBJECTIVES: Creating mounts for the front fender with gives styling surface and master sections. MASTER…

AIM  To calculate the wheel arch area of fender and prove whether the car will pass or not by using the Europeon standard. FENDER   Fender covers a wheel, traditionally to prevent water and mud spray, but is also for aerodynamic purposes. When the vehicle is moving tyre picks up stones & others and hurl them…

CAR HOOD DESIGN OBJECTIVS OF THIS CHALLENGE Design the outer panel with the Hemming Develop the inner panel Develop all the necessary reinforcement Mirror and position the hinge & striker mechanism Provide mastic data. Provide the required Emboss definition. Data to be used: Ouetr panel thickness = 0.75mm inner panel…

UNDERBODY COATING                Underbody coating means a coating that is applied over a topcoat to wheel wells,the inside of doors panels or fenders,the underside of a trunk or hood,or the under-side of motor vehicles or mobile equipment for the purposes of protection or noise…

BENCHMARKING             IT IS THE PROCESS OF WHERE YOU MEASURE YOUR COMPANY'S SUCCESS AGAINST COMPETITORS TO DISCOVER HOW TO IMPROVE YOUR PERFORMANCE FOR SUCCESS IN MARKET PLACES.          BENCHMARKING IS A PROCESS OF SEARCHING BEST PRACTICES,IDEAS AND OPERATING…