Challenge

Underbody Coating

1. Under-Body Coating

  • Under-Body coating are used to protect or prevent from the moisture which makes rust on the car.
  • It helps from the poor roads condition, stones damage the parts of the car are protected.
  • This underbody coating helps in protection from dust and moisture.

Steps Involved In Under-Body coating

  • Pre-Treatment
  • Electro Deposition
  • Rust Proof Material
  • Primer
  • Topcoat

PRE-TREATMENT

  • The first step in BIW for subsequent coating is the pre-treatment process
  • Pre-treatment consists of cleaning the body surface to remove remaining oils from the stamping process
  • And welding residues through three primary liquid dip processes of degreasing, conditioning and phosphating.

ELECTRO DEPOSITION

  • Electo Deposition are done to prevent the corrosion.
  • ED process is a non rust proof.
  • ED is the main process of aviod rust.

RUST PROOF MATERIAL

  • The third step is sealing PVC in underbody coating.
  • The sealant is applied around and inside the doors, hood, trunk, and front dash.
  • And onto the exterior and interior of metal joints and outer area of the back wheel well.

PRIMER

  • The fourth coating step is the primer coating in surface.
  • primer in solvent or spray or power coating.
  • Primer is used to improve the paint enhance.

TOPCOAT

  • The final step in the body coating process is to apply the topcoat.
  • It consists of two layers the basecoat and clear coat.
  • Base coat is the primary colour
  • Clear coat is the protective coating

DIFFERENT TYPES OF UNDERBODY COATING

Rubberizied under body coating

  • These coatings are easy to apply as well as protection from dust, moisture and dents.
  • It provide soft finish

Wax under body coating

  • Wax or paraffin-based undercoating is the cheapest.
  • It is quickest option available in the market.
  • But these coatings last only for one year of duration.

Asphalt based under body coating

  • It is used for light commercial vehicle.
  • Vehicle like buses, van, lorry etc.

polyurethane under body coating

  • This coating is quick and easy to apply.
  • This type of undercoating always requires surface preparations before apply.

Underbody Coating pros

  • Reduces noise
  • Extend the life of the vehicle
  • covers small damages

Underbody Coating cons

  • It is less helpful if corrosion is already present
  • It add weight to vehicle
  • It should reapplied every 5 to 7 years
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