Underbody Coating

TOOLING DIRECTION: The direction in which the mold or core and cavity opens is the tooling axis. Considering the Ejection from the cavity of the mould after manufacturing the interior trim must have the nominal 3-degree draft angle bit for this challange we are considering 10 degrees . Hence the tooling axis is created…

  CAR TAIL LIGHT LENS:   A car headlamp lens is a protective covering that is mounted on the front of a car's headlamp assembly. The lens serves as a protective barrier against any debris, dust, or elements that could damage the headlight bulb. It is typically made of high-quality plastic material that…

OBJECTIVE : The objective of this project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best practices should be demonstrated in design. All the necessary details like clearance,…

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OBJECTIVE : To design the back door of the car and make the inner panel for the back door and also design the necessary re-enforcement INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo compartment, often a hatch at the rear of the vehicle. It…

AIM : Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.     Step - 1: Create a product file and navigate to the Electrical Harness Flattening for wire harness…

AIM :  Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to connectors. Keep end extremity at 30mm (from connectors end)   Connectors : Connectors are parts or devices…

AIM :  Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Connectors : Connectors…

AIM :  Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.   Create Following Corrugated tubes & Add them in Catalogue under “Slit COT” family. Name ID (mm) OD (mm) Thickness (mm) 15mm COT 12 15 1.5…

AIM :  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.   INTRODUCTION :  Wires : Wiring harness consists of various wires bundled together, with each individual wire…

                                                                                        DESIGN &…

                                                                                                                                                    FENDER DESIGN AIM: To design a front fender of a car by following the given master section as per the design considerations of OEM. INTRODUCTION : Fender is the american english…

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                                                                                          UNDERBODY…

BENCHMARKING Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best in class.” The point of benchmarking is to identify internal opportunities for improvement. By studying…

                                                                    DESIGN & DEVELOPMENT OF A DOOR TRIM PANEL   OBJECTIVE : The…

                                                            ASSEMBLY AND GD&T APPLICATION ON BUTTERFLY VALVE   OBJECTIVE : The objective of this project is…

                                     DOOR TRIM DESIGN   OBJECTIVE:  Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the Class-A Surface should be created…

                                       BUMPER DESIGN   OBJECTIVE:  Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be…

                        ENGINEERING FEATURES CREATION   OBJECTIVE: Create Heat stakes for the door trim considering design rules using Class A surface with the thickness of the component 2.5 mm. INTRODUCTION: 3-2-1 PRINCIPLE: The 3-2-1 method is…

                        ATTACHMENT FEATURES CREATION   OBJECTIVE: Create Rib and Screw boss for the door handle considering design rules using Class A surface of door handle with the thickness of the component 2.5 mm.   TOOLING AXIS: Considering…

                                                                       DESIGNING A PILLAR USING MASTER SECTION   OBJECTIVES : 1) To improvise…

                     ENGINEERING FEATURES CREATION   OBJECTIVE: Create dog houses for the door trim considering design rules using Class A surface with the thickness of the component 2.5 mm.     DOG HOUSE: Dog house is an engineering feature…

                                  CORE & CAVITY DESIGN   Objective: Create the Core and cavity blocks for the switch bezel.   1). Tooling Axis: Tooling axis is the axis in which core cavity open during completion…

                                                                                     BASE BRACKET DESIGN…

                                        SWITCH BEZEL OBJECTIVE: The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction so that our end product…

                                 COIN HOLDER DESIGN   OBJECTIVE: To create the coin holder plastic component through the CLASS A surface and create the required tooling axis and perform the Draft analysis on the model so that our…