Underbody Coating

ANS-                      REPORT Aim- Create a Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft…

What is Design Methodology? DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the particular…

What is the process of project execution activity? Project activities are those basically being processed or are being practiced in general projects as BIW begins. Project activities are tasks from the start to the end of the project. There are various steps involved in the project. Below fig. Show the flow chart of the…

What is BIW & define its parts? In the Automotive Industry BIW (Body in White) is the common terminology used to mention the car sheet metal welded structure (body shell). Sub-assemblies like Underbody, Bodyside Left Hand Side/ Right Hand Side, Front End, Roof, etc. get welded together by various metal joining process…

Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can be used, or you can…

Aim - To route the wiring harness on the given Engine and flatten the view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on the given Engine and prepare to flatten the view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Industry…

AIM: Q1. Flatten the harness assembly completed in the “week 4 challenge”. Place the flattened view on the drawing sheet. Ensure bundles with protective coverings have different visuals on the drawing view. OBJECTIVE: Flatten the wire harness assembly completed for the week 4 assignment. To orient the wire…

Q1. Route the following harness layout to the Electrical workbench. Make assumptions for harness bundle diameters. Use the connectors provided. After completion of routing, Aim: Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly Check for bundle continuity and bundle…

Q1. Route the following harness layout to the Electrical workbench. Make assumptions for harness bundle diameters. Use the following connectors as shown in the layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep the end extremity at 30mm (from the connector's end).…

Q1. Download the following cad data & define it as Electrical support using the Electrical Part Design Workbench. Define all necessary properties. Process: Create two points, one as an entry and another as an Exit point. Create planes at two points and another at the base. Switch to Electric part design Click on support…

  Q1. Download the following connectors & Connector clip CAD data from the given link & define it as an Electrical Connector using Electrical Part Design Workbench. Define all the necessary properties of Connectors & clips. OBJECTIVE -  The objective of this project is to first, download the given…

AIM: Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo compartment, often a hatch at…

INTRODUCTION     An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.           When it is seen from the outside of the car,…

Use the Section from your Hood design and calculate the Section Modulus using the formula S = I/y  Where, S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object Come up with a new section that has an improved Section Modulus compared to the previous one and…

Introduction In British English, the fender is called the wing; this may refer to either the front or rear fenders. However, in modern uni-body vehicles, rear fenders may also be called quarter panels. In modern Indian and Sri Lankan English usage, the fender is called a mudguard. A fender is the part of an automobile,…

  Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.   Aim: To calculate the Fender Wheel Arch area, to pass the European standards.  Objective:            Create an intersection point according…

Components HOOD OUTER PANEL Outer panels are the aesthetic elements of a car. It is the styling team will provide the skin for the outer panel. The shape, position, and size of the hood should satisfy the safety norms. So while designing the hood we should give more importance to pedestrian safety. The outer panel is attached…

UNDERBODY COATING - Underbody coating is usually dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. The main purpose of undercoating is to check rust, especially in the body components…

For this challenge, the vehicle needs to be benchmarked depending on the situation given in the questions MEMBER SEATING -5 RANGE - 8 to 10 lac He needs to travel to the village and the office So, based on the above situation the car needs to be an SUV and at the same time, it needs to be commercial. So the vehicle needs…

Aim- Development of Door Trim panel Creation of CAD model considering the following inputs like in OEM and tier1 companies a) Class A surface b) Nominal thickness: Refer master sections c) Attachment strategy: Find attached a strategy for the door panel complete work. Use Push pin with Dog house for Lower substrate –…

Aim- Picture of the sketches with Sketch solving status’s geometry tab Picture of the Detailed tree structure. Picture of the 3D CAD Create a closed body Create a tooling axis and follow design rules. Follow the Master section to create a flange Follow the master section for thickness and to create the Closed volume.…

Aim- Create a Dog House for the Door Trim considering the design rules mentioned in the video.  "C" is where the doghouse contacts the backside of the surface  Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main wall stock ( T ).  The height of  ( B ) should be between…

ANS- 2. ANS-  

Aim- Create a Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Create Heat Stakes and locators considering the design rules…

Aim- Create a Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Make the Thickness of the component to be 3 mm INTRODUCTION: CLASS-A…

Part Not saved properly As per discussion with T.S.E., I have submitted the report. Aim- Create a rib for the Drill Handle considering the design rules Make the thickness of the component to be 3 mm INTRODUCTION: CLASS-A SURFACE: A surface made by the designer is given as an input to the plastic modeler to work on.…

Aim-     Create Core and cavity blocks for the switch bezel designed in the earlier challenge. TOOLING AXIS- The tooling axis of the product tells us the direction of movement where the part is being produced effectively. Considering the ejection from the cavity of the mold after manufacturing the interior…

Aim- Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5 mm…

Aim- Create a Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Make the thickness of the component to be 2.5 mm INTRODUCTION:…