Challenge

Week 8 - Challenge 6 - Core & Cavity Design

Aim-

Create Core and cavity blocks for the switch bezel designed in the earlier challenge.

TOOLING AXIS-

The tooling axis of the product tells us the direction of movement where the part is being produced effectively.

  1. Considering the ejection from the cavity of the mold after manufacturing the interior trim (switch bezel) must have a nominal 3-degree draft angle.
  2. Hence the tooling direction is created by considering the above factor and bisecting method is used.
  3. The base surface of class – A was extracted and a point at the center was created and an axis system was inserted to the point with the current feature disabled.
  4. Then, a project intersection along the YZ plane was created and the two inclined lines were drawn inside the positioned sketch.
  5. Then bisecting lines with the two inclined lines were drawn.
  6. Now the same procedure is done along the XZ plane but on one side we don’t have inclined lines so the center point is used to extrude a line along the z-direction and gave a measurement of 5 degrees (Tentatively).
  7. With these two lines from sketches 1 and 2, the bisecting line is created and published as Tooling Axis (tooling direction).

DRAFT ANALYSIS:-

SOLID PART IMAGES

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