Challenge

Tailgate Wiring Harness Design

Aim: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.

  • All the required parts are downloaded from Tyco connectivity
  • Couplers are defined as connectors and bundle entry and connector connectivity points are defined
  • Wiring channels are defined as equipments and bundle routings are defined
  • Fir tree clips are defined as supports.
  • All of the above are done in electrical part design workbench
  • After defining all parts, move to assembly workbench by creating 2 products - RR Door wiring harness context assy and wiring harness geometrical bundle.
  • Select geometrical bundle and place parts and connectors in their suitable locations
  • after placing them activate the geometrical bundle command and start routing bundles
  • Protective covers are added from the the cot tubes available from catalogue
  • After routing verify continuity and proceed to wiring harness flattening

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