Challenge

Project-1: Powertrain for aircraft in runways

PART A:

ANSWER :1

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Type MTOW [kg] MLW [tonnes]
Antonov An-225 640,000 591.7
Scaled Composites Model 351 Stratolaunch 589,670
Airbus A380-800[1][2][3] 575,000 394
Boeing 747-8F 447,700 346.091
Boeing 747-8 443,613 306.175
Boeing 747-400ER 412,770 295.742
Antonov An-124-100M 405,060 330
Boeing 747-400 396,900 295.742
Lockheed C-5 Galaxy[4][5][6] 381,000 288.417
Boeing 747-200[7] 377,840 285.7
Boeing 747-300[7] 377,840 260.32
Airbus A340-500[8] 371,950 240
Airbus A340-600[8] 367,400 256
Boeing 777F 347,800 260.816
Boeing 777-300ER 351,800 251.29
Boeing 777-200LR 347,450 223.168
Boeing 747-100[7] 340,200 265.3
Airbus A350-1000 308,000 233.5
Boeing 777-300 299,370 237.683
Boeing 777-200ER 297,550 213
Airbus A340-300[8][9] 276,700 190
McDonnell Douglas MD-11 273,300 185
Airbus A350-900 270,000 175
Ilyushin Il-96M 270,000 195.04
McDonnell Douglas DC-10 256,280 183
Boeing 787-9[10] 254,000 192.777
Boeing 787-10[10] 254,000 201.849
Airbus A340-200[8][11] 253,500 181
Airbus A330-900 251,000 191
Ilyushin IL-96-300 250,000 175
Airbus A330-300[12][13] 242,000 185
Airbus A330-200[12][13] 242,000 180
Lockheed L-1011-500 231,300 166.92
Boeing 787-8[10] 228,000 172.365
Lockheed L-1011-200 211,400
Ilyushin IL-86 208,000 175
Boeing 767-400ER 204,000 158.758
Airbus A300-600R[14] 192,000 140
Boeing 767-300ER 187,000 136.08
Concorde 185,000 111.1
Airbus A300-600[14] 163,000 138
Boeing 767-300 159,000 136.078
Airbus A310-300[14] 157,000 124
Vickers VC10 152,000 151.9
Boeing 707-320B[15] 151,000 97.5
Boeing 707-320C[15] 151,000 112.1
Douglas DC-8-61 147,000
Airbus A310-200[14] 142,000 123
Airbus A400M 141,000 122
Douglas DC-8-32 140,000
Douglas DC-8-51 125,000
Boeing 757-300 124,000 101.6
Boeing 707-120B[15] 117,000 86.3
Boeing 757-200 116,000 89.9
Boeing 720B[16] 106,000 79.5
Boeing 720[16] 104,000 79.5
Tupolev Tu-154M 104,000 80
Tupolev Tu-204SM 104,000 87.5
Convair 880 87,500
Boeing 737-900 85,000 66.36
Boeing 737-900ER 85,000 71.35
Boeing 727-200 Advanced[17] 84,000 70.1
Airbus A321-100[18] 83,000 77.8
Boeing 737-800 79,000 65.32
Boeing 727-200[17] 78,000 68.1
McDonnell-Douglas MD-83 73,000 63.28
Boeing 727-100[17] 72,500 62.4
Boeing 727-100C[17] 72,500 62.4
McDonnell-Douglas MD-90-30 71,000 64.41
de Havilland Comet 4 70,700
Boeing 737-700 70,000 58.06
Airbus A320-100[18] 68,000 66
Boeing 737-400 68,000 54.9
de Havilland Comet 3 68,000
Boeing 377 67,000
Boeing 737-600 66,000 54.66
Airbus A220-300 65,000 57.61
Hawker Siddeley Trident 2E 65,000
Airbus A319[18] 64,000 62.5
Boeing 737-300 63,000 51.7
Boeing 737-500 60,000 49.9
Airbus A220-100 59,000 50.8
Airbus A318[18] 59,000 57.5
Boeing 717-200HGW 55,000 47.174
Douglas DC-7 55,000
de Havilland Comet 2 54,000
Boeing 717-200BGW 50,000 46.265
de Havilland Comet 1 50,000
Douglas DC-6A 48,600
Douglas DC-6B 48,500
Embraer 190[19] 48,000 43
Caravelle III 46,000
Fokker 100 46,000 39.95
Douglas DC-6 44,000
Avro RJ-85 42,000 36.74
Handley Page Hermes 39,000
Embraer 175[20] 37,500 32.8
Bombardier CRJ900[21] 36,500 33.345
Embraer 170[22] 36,000 32.8
Bombardier CRJ700 33,000 30.39
Douglas DC-4 33,000
Vickers Viscount 800 30,400
Bombardier Q400 28,000 28.01
Bombardier CRJ200 23,000 21.319
ATR 72-600 22,800 22.35
Saab 2000 22,800 21.5
Embraer ERJ 145 22,000 19.3
ATR 42-500 18,600 18.3
Saab 340 13,150 12.930
Embraer 120 Brasilia 11,500 11.25
BAe Jetstream 41 10,890 10.57
Learjet 75[23] 9,752 8.709
Pilatus PC-24[24] 8,300 7.665
Embraer Phenom 300[25] 8,150 7.65
Beechcraft 1900D 7,765 7.605
Cessna Citation CJ4[26] 7,761 7.103
de Havilland Hercules 7,000
Embraer Phenom 100 4,800 4.43

Maximum taxi weight (MTW)

The maximum taxi weight (MTW) (also known as the Maximum Ramp Weight (MRW) is the maximum weight authorized for maneuvering (taxiing or towing) an aircraft on the ground as limited by aircraft strength and airworthiness requirements. It includes the weight of taxi and run-up fuel for the engines and the APU (Auxillary Power Unit).

It is greater than the maximum takeoff weight due to the fuel that will be burned during the taxi and runup operations.

Maximum landing weight (MLW)

The maximum weight authorised for normal landing of an aircraft.The MLW must not exceed the MTOW.

The operation landing weight may be limited to a weight lower than the Maximum Landing Weight by the most restrictive of the following requirements:

  • Aircraft performance requirements for a given altitude and temperature:landing field length requirements,approach and landing climb requirements
  • Noise requirements

answer :2 There is a difference between ground speed and air speed to understand this we should take in to account wind speed too.

Ground Speed

For a reference point picked on the ground, the aircraft moves relative to the reference point at the ground speed. Ground speed is also a vector quantity so a comparison of the ground speed to the wind speed must be done according to rules for vector comparisons.

Wind Speed

For a reference point picked on the ground, the air moves relative to the reference point at the wind speed. Notice that the wind speed is a vector quantity and has both a magnitude and a direction. Direction is important. A 20 mph wind from the west is different from a 20 mph wind from the east. The wind has components in all three primary directions (north-south, east-west, and up-down). In this figure, we are considering only velocities along the aircraft's flight path. A positive velocity is defined to be in the direction of the aircraft's motion. We are neglecting cross winds, which occur perpendicular to the flight path but parallel to the ground, and updrafts and downdrafts, which occur perpendicular to the ground.

Air speed

The important quantity in the generation of lift is the relative velocity between the object and the air, which is called the airspeed. Airspeed cannot be directly measured from a ground position, but must be computed from the ground speed and the wind speed. Airspeed is the vector difference between the ground speed and the wind speed.

Airspeed = Ground Speed - Wind Speed

answer:3 The risks which may arise from engine ground running relate to the potential for loss of control of the aircraft by those persons occupying the pilot seats in the flight deck. Unwanted consequences from such static running are mainly related to those arising from the unintended movement of the aircraft during engine running - effectively a loss of control - especially during high power engine running. Damage can occur to the aircraft itself, other aircraft nearby or to airside structures. In addition, there is a risk of injury to ground support personnel who may be in relatively close proximity to the aircraft.

When modern jet engines are operated at rated thrust levels, the exhaust wake can exceed 375 mi/h (325 kn or 603 km/h) immediately aft of the engine exhaust nozzle. This exhaust flow field extends aft in a rapidly expanding cone, with portions of the flow field contacting and extending aft along the pavement surface (fig. 1). Exhaust velocity components are attenuated with increasing distance from the engine exhaust nozzle. However, an airflow of 300 mi/h (260 kn or 483 km/h) can still be present at the empennage, and significant people and equipment hazards will persist hundreds of feet beyond this area. At full power, the exhaust wake speed can typically be 150 mi/h (130 kn or 240 km/h) at 200 ft (61 m) beyond the airplane and 50 to 100 mi/h (43 to 88 kn or 80 to 161 km/h) well beyond this point.

Hence for the above reasons it is not recommended to use engine power to move on the ground.

answer:4

In aviation, pushback is an airport procedure during which an aircraftis pushed backwards away from an airport gate by external power. Pushbacks are carried out by special, low-profile vehicles called pushback tractors or tugs.

Although many aircraft are capable of moving themselves backwards on the ground using reverese thrust (a procedure referred to as a powerback), the resulting jetblast or propwash might cause damage to the terminal building or equipment. Engines close to the ground may also blow sand and debris forward and then suck them into the engine, causing damage to the engine. A pushback is therefore the preferred method to move the aircraft away from the gate.

Pushbacks at busy aerodromes are usually subject to ground control clearance to facilitate ground movement on taxiways. Once clearance is obtained, the pilot will communicate with the tractor driver (or a ground handler walking alongside the aircraft in some cases) to start the pushback. To communicate, a headset may be connected near the nose gear.

Since the pilots cannot see what is behind the aircraft, steering is done by the pushback tractor driver and not by the pilots. Depending on the aircraft type and airline procedure, a bypass pin may be temporarily installed into the nose gear to disconnect it from the aircraft's normal steering mechanism.

Once the pushback is completed, the towbar is disconnected, and any bypass pin removed. The ground handler will show the bypass pin to the pilots to make it clear that it has been removed. The pushback is then complete, and the aircraft can taxi forward under its own power.

answer:5 Take-Off Power: usually full power is used during takeoff. Large transport category (airliner) aircraft may use a reduced power for takeoff, where less than full power is applied in order to prolong engine life, reduce maintenance costs and reduce noise emissions. In some emergency cases, the power used can then be increased to increase the aircraft's performance. Before takeoff, the engines, particularly piston engines, are routinely run up at high power to check for engine-related problems. The aircraft is permitted to accelerate to rotation speed (often referred to as Vr). The term rotation is used because the aircraft pivots around the axis of its main landing gear while still on the ground, usually because of gentle manipulation of the flight controls to make or facilitate this change in aircraft attitude (once proper air displacement occurs under / over the wings, an aircraft will lift off on its own; controls are to ease that in).

The nose is raised to a nominal 5°–15° nose up pitch attitude to increase lift from the wings and effect liftoff. For most aircraft, attempting a takeoff without a pitch-up would require cruise speeds while still on the runway.

Tyre Design:

Carcass plies are used to form the tire. They are sometimes called casing plies. An aircraft tyre is constructed for the purpose it serves.

  1. They support the weight of an aircraft while it is on the ground.
  2. It also provides the necessary traction for braking and stopping of an aeroplane.
  3. Tyre also helps to absorb the shock of landing and provide cushioning the roughness of takeoff, roll-out, and taxi operations.

it does not have to carry a load for a long period of continuous operation. However, an aircraft tyre absorbs the high impact loads of landing, and also it’s operating at high speeds for a short time when required.

Retreading – Retreading is methods of restoring a worn tyre by renewing the tread area or by renewing the tread area plus one or both sidewalls. Repairs are included in the tyre retreading process.
Load Rating – Load rating is the maximum permissible load at a specified inflation pressure.
Ply Rating – Ply Rating is used to identify the maximum recommended load rating and inflation pressure for a specified tyre. It is an index of tyre strength.
Speed Rating – The speed rating is the maximum takeoff speed to which the tyre has been tested.

Rolling Resistance:

The resistance offered by the tyres against motion of vehicle/aircraft is called as rolling resistance, the rolling resistance is produced during take off/landing in the runway.

Tyre Pressure:

Aircraft tires are usually inflated with nitrogen to minimize expansion and contraction from extreme changes in ambient temperature and pressure experienced during flight. Dry nitrogen expands at the same rate as other dry atmospheric gases (normal air is about 80% nitrogen), but common compressed air sources may contain moisture, which increases the expansion rate with temperature.

Tests of airliner aircraft tires have shown that they are able to sustain pressures of maximum 800 psi (55 bar; 5,500 kPa) before bursting. During the tests the tires have to be filled with water, to prevent the test room being blown apart by the energy that would be released by a gas when the tire bursts.

The main landing gear on the Concorde was typically inflated to 232 psi (16.0 bar), whilst its tail bumper gear tires were as high as 294 psi (20.3 bar). The high pressure and weight load on the Concorde tyres were a significant factor in the loss of Air France flight 4590

Brakes Forces When Landing:

In general, when the wheels touch the ground, a set of spoilers raise up quickly, which kills the lift provided by the wings. (There are two sets seen in the image below: ground spoilers that only deploy on landing, and spoilers that are used in flight as speed brakes as well as on landing.) While the spoilers provide some drag, their primary purpose is to stop the plane from actually flying, putting all of the weight on the landing gear and in turn making the brakes that much more effective.

Aircraft have highly-engineered, multi-disc brakes made of a carbon-steel material. Manufacturers include Honeywell and Goodrich, part of Collins Aerospace. In general, the brakes are composed of discs that rotate with the wheel and separate discs that are fixed. When pressure is applied—and below you see pressure applied from the right fixed disc on all of the discs—the entire assembly compresses to create the braking action. Carbon brakes are standard today; they cool faster than steel brakes (their predecessor) and can weigh up to 700 pounds less. That represents a significant weight saving for airlines.

Auto Brakes:

Wheel brakes are usually selected to engage automatically after landing. These are called “autobrakes”.that all airliners have several levels of autobrake “severity”. The crew will decide which is the most appropriate to use for every landing depending upon factors like the length of runway, if it is wet or dry, or if the pilots want to exit the runway at a particular point. “For a short wet runway you might select autobrake 3, or MED on the Airbus. For a long dry runway you might select autobrake 1 or LOW on the Airbus".

PART B

ANSWER:6 (A)

(B) :

  • constant blocks are used to feed the parameters such as mass, coefficients and other parameters
  • using product block the resistive forces are calculated.
  • using sum block, total resistive forces can be calculated.
  • the outputs are visualised using display blocks.

ANSWER:7 (A)

Estimation of Duty Cycle:

Based on the calculation done in study 6

The Power Required for towing of the aircraft is 45.26kW.

Motor Considred for the drive train is REB 90

Technical Data:

Type Voltage Continuous / Peak power Working rotation Max torque Weight Cooling
REB 90 400–800 V 60–70 kW / 80 kW 1 500–4 000 rpm 300 Nm 22 000 g

Air / Hybrid (air + fluid)

Assumed Parameters
Mass of aircraft 575000 kg
Mass of the push back truck 1000 kg
Coefficient of Rolling Resistance 0.002
Drag Coefficient 0.025
Air density 1.125 kg/m^3
Frontal Area 150 m^2
Velocity 4 m/s
Uphill gradient 0 deg
Battery Voltage 550 V
Correction Factor 0.8

output :

from motor :

from battery :

(B) : EXCEL SHEET :

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