Challenge

Project-1: Powertrain for aircraft in runways

Part A:

  1. Search and list out the total weight of various types of aircraft.

    Many factors lead to the efficient and safe operation of aircraft. Among these vital factors are proper weights and balance control.

    The maximum allowable weight for an aircraft is determined by design considerations. The manufacturer provides the aircraft operator with the empty weight of the aircraft and the location of its empty weight center of gravity (EWCG) at the time the certified aircraft leaves the factory.

    However, the maximum operational weight may be less than the maximum allowable weight due to such considerations as high-density altitude or high-drag field conditions caused by wet grass or water on the runway. The maximum operational weight may also be limited by the departure or arrival airport’s runway length.

    Manufacturer’s Design Weight Limitation

    The maximum allowable weight for an aircraft is determined by design considerations by the aircraft’s manufacturer.

    However, the maximum operational weight may be less than the maximum allowable weight due to such considerations as high-density altitude or high-drag field conditions caused by wet grass or water on the runway.

    The maximum operational weight may also be limited by the departure or arrival airport’s runway length.

    The structural weight limits are based on aircraft maximum structural capability and define the envelope for the CG charts. Aircraft structural weight capability is established during aircraft design and certification.

    Maximum Design Taxi Weight (MDTW OR MTW)

    The maximum design taxi weight or maximum design ramp weight (MDRW) is the maximum certificated design weight for aircraft ground maneuvers is limited by aircraft strength and airworthiness requirements.

    The difference between the maximum taxi/ramp weight and the maximum take-off weight (maximum taxi fuel allowance) depends on the size of the aircraft, the number of engines, APU operation, and engines/APU fuel consumption, and is typically assumed for 10 to 15 minutes allowance of taxi and run-up operations.

    Maximum Design Take-off Weight (MDTOW OR MTOW)

    The maximum design take-off weight is the maximum certificated design weight for take-off run as limited by aircraft strength and airworthiness requirements.

    Maximum Design Landing Weight (MDLW OR MLW)

    The Maximum design landing weight is the maximum certificated design weight for landing limited by aircraft strength and airworthiness requirements. It generally depends on the landing gear strength or the landing impact loads on certain parts of the wing structure.

    MDLW < MDTOW < MDTW

    Maximum Design Zero-Fuel Weight (MDZFW)

    The maximum design zero-fuel weight is the maximum certificated design weight of the aircraft less all usable fuel and other specified usable agents as limited by aircraft strength and airworthiness requirements.

    It is the maximum weight permitted before usable fuel and other specified usable fluids are loaded in specified sections of the airplane.

    The weight difference between the MDTOW and the MDZFW may be utilized only for the addition of fuel.

    Maximum payload = MDZFW – OEW

    Minimum Flight Weight (MFW)

    Minimum certificated weight for flight as limited by aircraft strength and airworthiness requirements.

    EFFECTS OF WEIGHT

    • Some of the problems caused by overloading an aircraft are:
    • The aircraft will need a higher take-off speed, which results in a longer take-off run.
    • Both the rate and angle of climb will be reduced.
    • The service ceiling will be lowered.
    • The cruising speed will be reduced.
    • The cruising range will be shortened.
    • Maneuverability will be decreased.
    • A longer landing roll will be required because the landing speed will be higher.
    • Excessive loads will be imposed on the structure, especially the landing gear.

    AIRCRAFT GROSS WEIGHT

    The aircraft gross weight is the total aircraft weight at any moment during the flight or ground operation.

    The aircraft's gross weight decreases during the flight due to fuel and oil consumption. The aircraft's gross weight may also vary during the flight due to payload dropping or in-flight refueling.

    Manufacturer’s Empty Weight (MEW)

    Let’s start with the aircraft itself. An aircraft “as is” includes:

    • Airframe structure with all moving mechanical parts (fuselage, wings, flaps, gear, rudder, nacelle …)
    • Power generation system (APU, main engines, power plant…)
    • Systems (electrical, hydraulics, pneumatic, fuel flow system, instrument, navigation, air conditioning, anti-ice, fixed furnishing)
    • Fixed equipment and services are considered an integral part of the aircraft
    • Fixed ballast
    • Closed system fluids
    • Unused fuel only for small aircraft
    • All these items above form the Manufacturer’s Empty Weight (MEW).
    • This weight does not include:
    • Fuel
    • Oil, potable water
    • Payload (Cargo, passenger, luggage)
    • Removable equipment
    • Customer-specific installations or operator items

    Operational Empty Weight (OEW)

    The MEW and the operator’s items are summed up to the Operational Empty Weight (OEW). The OEW is usually fixed for a specific aircraft and only gets changed during maintenance or operational changes.



    OEW is the empty weight that is used in the flight simulator or the usual planning software.

    The operator’s items are:

    fluids necessary for aircraft operation (engine oil and coolant, water, unusable fuel)

    • the water for galleys and lavatories
    • aircraft documentation
    • passenger seats (and the life vests)
    • galley structure
    • catering emergency equipment
    • aircraft crew and their luggage.
    • standard items necessary for full operation

    Actual Zero Fuel Weight (AZFW)

    If we add the payload to the empty plane weight, we get the Actual Zero Fuel Weight (AZFW).




    The payload includes:

    • the passenger’s weight (the standard weights used defined by ICAO respectively)
    • the passenger’s luggage’s weight
    • the cargo weights



    The assumed weights vary around some kg/lbs. depending on the number of seats available on the aircraft.

    • a male passenger (incl. cabin luggage) weighs around 82kg (181 lbs.)
    • a female passenger around 67kg (148 lbs.)
    • a child around 50kg (110lbs.)
    • an infant 16kg (35 lbs.).

    These are statistical values but otherwise one would need to weigh every single passenger during check-in to get his exact weight. The additional payload consists of baggage and cargo (such as mail or goods).

    Actual Gross Weight (AGW)
    In addition to the actual zero fuel weight, we add the fuel required for the flight and we get the Actual Gross Weight (AGW).

    type

    1 Litre

    1 U.S. Gallon

    1 Imp. Gallon

    Aviation Gas

    1.58 lb.

    6.0 lb.

    7.20 lb.

    JP-4

    1.76 lb.

    6.6 lb.

    8.01 lb.

    Kerosene

    1.85 lb.

    7.0 lb.

    8.39 lb.

    Oil

    1.95 lb.

    7.5 lb.

    8.5 lb.




    At that time, you should have calculated your total fuel for this flight.

    The actual gross weight is the weight of aircraft ready for departure at the gate before push-back and start-up.

    Note: 1kg = 2.20462262185 lb(s)

    The total fuel shall include:

    • Taxi-out fuel (at departure airfield)
    • Trip fuel
    • Holding
    • Re-routing expectation
    • regulation needs depending on your route arrival airfield
    • fuel to join alternate airfield
    • taxi-in fuel at the destination,
    • final reserve

    Take-Off Weight

    Fuel burn during taxi operation to the departure runway reduces the gross weight. At the holding point, we have the Actual Take-off Weight (ATOW) which is used for take-off performance calculation.

    The gross weight varies during flight. Fuel and oil consumption reduces the gross weight. Additionally, it may vary during the flight due to inflight refueling or payload dropping.



    Maximum Design Take-off Weight (MDTOW)

    The maximum take-off weight (also known as the maximum brake-release weight) is the maximum weight authorized at brake release for take-off or the start of the take-off roll.

    The maximum take-off weight is always less than the maximum taxi/ramp weight to allow for fuel burned during taxi by the engines and the APU.

    In operation, the maximum weight for take-off may be limited to values less than the maximum take-off weight due to aircraft performance, environmental conditions, airfield characteristics (take-off field length, altitude), maximum tire speed, and brake

    At this weight, the subsequent addition of fuel will not result in the aircraft design strength being exceeded. The weight difference between the MTOW and the MZFW may be utilized only for the addition of fuel.

    LANDING WEIGHT

    With the calculation of fuel consumption during flight, we can calculate the Estimated Landing Weight (ELW) which is used for landing performance calculation at the destination.

    Approaching your destination, you use your current gross weight to determine the final approach speed. The gross weight now is the Actual Landing Weight (ALW).



    Of course, before landing, you never land without any fuel in reserve. The regulation is strict about fuel calculation for commercial air transportation including reserve fuel. Except in specific situations like re-routing, multiple holding, landing at alternate or technical problems, at landing, the aircraft shall still have the expected reserve fuel if there was no extra consumption.





    GRAPHICAL SUMMARY OF OPERATIONAL WEIGHT



    The List of various types of Aircraft according to its Maximum Take-Off Weight

    Type

    MTOW [kg]

    MLW [tonnes]

    TOR [m]

    LR [m]

    ICAO category

    FAA category

    Antonov An-225

    640,000

    591.7

    3500

    Heavy

    Super

    Scaled Composites Model 351 Stratolaunch

    589,670

    3660

    Heavy

    Super

    Airbus A380-800

    575,000

    394

    3100

    1930

    Super

    Super

    Boeing 747-8F

    447,700

    346.091

    3100

    1800

    Heavy

    Heavy

    Boeing 747-8

    443,613

    306.175

    3100

    Heavy

    Heavy

    Boeing 747-400ER

    412,770

    295.742

    3090

    Heavy

    Heavy

    Antonov An-124-100M

    405,060

    330

    2520

    900

    Heavy

    Heavy

    Boeing 747-400

    396,900

    295.742

    3018

    2179

    Heavy

    Heavy

    Lockheed C-5 Galaxy

    381,000

    288.417

    2530

    1494

    Heavy

    Heavy

    Boeing 747-200

    377,840

    285.700

    3338

    2109

    Heavy

    Heavy

    Boeing 747-300

    377,840

    260.320

    3222

    1905

    Heavy

    Heavy

    Airbus A340-500

    371,950

    240

    3050

    2010

    Heavy

    Heavy

    Airbus A340-600

    367,400

    256

    3100

    2100

    Heavy

    Heavy

    Boeing 777F

    347,800

    260.816

    2830

    Heavy

    Heavy

    Airbus A330-900

    352,000

    251.5

    3100

    Heavy

    Heavy

    Boeing 777-300ER

    351,800

    251.29

    3100

    Heavy

    Heavy

    Boeing 777-200LR

    347,450

    223.168

    3000

    Heavy

    Heavy

    Boeing 747-100

    340,200

    265.300

    Heavy

    Heavy

    Airbus A350-1000

    308,000

    233.5

    Heavy

    Heavy

    Boeing 777-300

    299,370

    237.683

    3380

    Heavy

    Heavy

    Boeing 777-200ER

    297,550

    213.00

    3380

    1550

    Heavy

    Heavy

    Airbus A340-300

    276,700

    190

    3000

    1926

    Heavy

    Heavy

    McDonnell Douglas MD-11

    273,300

    185

    2990

    1890

    Heavy

    Heavy

    Airbus A350-900

    270,000

    175

    2670

    1860

    Heavy

    Heavy

    Ilyushin Il-96M

    270,000

    195.04

    3115

    2118

    Heavy

    Heavy

    McDonnell Douglas DC-10

    256,280

    183

    2990

    1890

    Heavy

    Heavy

    Boeing 787-9

    254,000

    192.777

    2900

    Heavy

    Heavy

    Boeing 787-10

    254,000

    201.849

    Heavy

    Heavy

    Airbus A340-200

    253,500

    181

    2990

    Heavy

    Heavy

    Ilyushin IL-96-300

    250,000

    175

    2600

    1980

    Heavy

    Heavy

    Airbus A330-300

    242,000

    185

    2500

    1750

    Heavy

    Heavy

    Airbus A330-200

    242,000

    180

    2220

    1750

    Heavy

    Heavy

    Lockheed L-1011-500

    231,300

    166.92

    2636

    Heavy

    Heavy

    Boeing 787-8

    228,000

    172.365

    3300

    1695

    Heavy

    Heavy

    Lockheed L-1011-200

    211,400

    Heavy

    Heavy

    Ilyushin IL-86

    208,000

    175

    Heavy

    Heavy

    Boeing 767-400ER

    204,000

    158.758

    3414

    Heavy

    Heavy

    Airbus A300-600R

    192,000

    140

    2385

    1555

    Heavy

    Heavy

    Boeing 767-300ER

    187,000

    136.08

    2713

    1676

    Heavy

    Heavy

    Concorde

    185,000

    111.1

    3440

    2220

    Heavy

    Heavy

    Airbus A300-600

    163,000

    138

    2324

    1536

    Heavy

    Heavy

    Boeing 767-300

    159,000

    136.078

    2713

    1676

    Heavy

    Heavy

    Airbus A310-300

    157,000

    124

    2290

    1490

    Heavy

    Heavy

    Vickers VC10

    152,000

    151.9

    Heavy

    Heavy

    Boeing 707-320B

    151,000

    97.5

    Heavy

    Heavy

    Boeing 707-320C

    151,000

    112.1

    Heavy

    Heavy

    Douglas DC-8-61

    147,000

    Heavy

    Heavy

    Airbus A310-200

    142,000

    123

    1860

    1480

    Heavy

    Heavy

    Airbus A400M

    141,000

    122

    980

    770

    Heavy

    Heavy

    Douglas DC-8-32

    140,000

    Heavy

    Heavy

    Douglas DC-8-51

    125,000

    Medium

    Large

    Boeing 757-300

    124,000

    101.6

    2550

    1750

    Medium

    Large

    Boeing 707-120B

    117,000

    86.3

    Medium

    Large

    Boeing 757-200

    116,000

    89.9

    2347

    1555

    Medium

    Large

    Boeing 720B

    106,000

    79.5

    Medium

    Large

    Boeing 720

    104,000

    79.5

    Medium

    Large

    Tupolev Tu-154M

    104,000

    80

    Medium

    Large

    Tupolev Tu-204SM

    104,000

    87.5

    2250

    Medium

    Large

    Convair 880

    87,500

    Medium

    Large

    Boeing 737-900

    85,000

    66.36

    2500

    1704

    Medium

    Large

    Boeing 737-900ER

    85,000

    71.35

    2804

    1829

    Medium

    Large

    Boeing 727-200 Advanced

    84,000

    70.1

    Medium

    Large

    Airbus A321-100

    83,000

    77.8

    2200

    1540

    Medium

    Large

    Boeing 737-800

    79,000

    65.32

    2308

    1634

    Medium

    Large

    Boeing 727-200

    78,000

    68.1

    Medium

    Large

    McDonnell-Douglas MD-83

    73,000

    63.28

    Medium

    Large

    Boeing 727-100

    72,500

    62.4

    Medium

    Large

    Boeing 727-100C[17]

    72,500

    62.4

    Medium

    Large

    McDonnell-Douglas MD-90-30

    71,000

    64.41

    2165

    1520

    Medium

    Large

    de Havilland Comet 4

    70,700

    Medium

    Large

    Boeing 737-700

    70,000

    58.06

    1921

    1415

    Medium

    Large

    Airbus A320-100

    68,000

    66

    1955

    1490

    Medium

    Large

    Boeing 737-400

    68,000

    54.9

    2540

    1540

    Medium

    Large

    de Havilland Comet 3

    68,000

    Medium

    Large

    Boeing 377

    67,000

    Medium

    Large

    Boeing 737-600

    66,000

    54.66

    1796

    1340

    Medium

    Large

    Airbus A220-300

    65,000

    57.61

    1890

    1494

    Medium

    Large

    Hawker Siddeley Trident 2E

    65,000

    Medium

    Large

    Airbus A319

    64,000

    62.5

    1850

    1470

    Medium

    Large

    Boeing 737-300

    63,000

    51.7

    1939

    1396

    Medium

    Large

    Boeing 737-500

    60,000

    49.9

    1832

    1360

    Medium

    Large

    Airbus A220-100

    59,000

    50.80

    1463

    1356

    Medium

    Large

    Airbus A318

    59,000

    57.5

    1375

    1340

    Medium

    Large

    Boeing 717-200HGW

    55,000

    47.174

    1950

    Medium

    Large

    Douglas DC-7

    55,000

    Medium

    Large

    de Havilland Comet 2

    54,000

    Medium

    Large

    Boeing 717-200BGW

    50,000

    46.265

    1950

    Medium

    Large

    de Havilland Comet 1

    50,000

    Medium

    Large

    Douglas DC-6A

    48,600

    Medium

    Large

    Douglas DC-6B

    48,500

    Medium

    Large

    Embraer 190

    48,000

    43

    2056

    1323

    Medium

    Large

    Caravelle III

    46,000

    Medium

    Large

    Fokker 100

    46,000

    39.95

    1621

    1350

    Medium

    Large

    Douglas DC-6

    44,000

    Medium

    Large

    Avro RJ-85

    42,000

    36.74

    Medium

    Large

    Handley Page Hermes

    39,000

    Medium

    Large

    Embraer 175

    37,500

    32.8

    2244

    1304

    Medium

    Large

    Bombardier CRJ900

    36,500

    33.345

    1778

    1596

    Medium

    Large

    Embraer 170

    36,000

    32.8

    1644

    1274

    Medium

    Large

    Bombardier CRJ700

    33,000

    30.39

    1564

    1478

    Medium

    Large

    Douglas DC-4

    33,000

    Medium

    Large

    Vickers Viscount 800

    30,400

    Medium

    Large

    Bombardier Q400

    28,000

    28.01

    1219

    1295

    Medium

    Large

    Bombardier CRJ200

    23,000

    21.319

    1918

    1479

    Medium

    Large

    ATR 72-600

    22,800

    22.35

    1333

    914

    Medium

    Large

    Saab 2000

    22,800

    21.5

    1300

    Medium

    Large

    Embraer ERJ 145

    22,000

    19.3

    2270

    1380

    Medium

    Large

    ATR 42-500

    18,600

    18.3

    1165

    1126

    Medium

    Small

    Saab 340

    13,150

    12.930

    1300

    1030

    Medium

    Small

    Embraer 120 Brasilia

    11,500

    11.25

    1560

    1380

    Medium

    Small

    BAe Jetstream 41

    10,890

    10.570

    1493

    826

    Medium

    Small

    Learjet 75

    9,752

    8.709

    1353

    811

    Medium

    Small

    Pilatus PC-24

    8,300

    7.665

    893

    724

    Medium

    Small

    Embraer Phenom 300

    8,150

    7.65

    956

    677

    Medium

    Small

    Beechcraft 1900D

    7,765

    7.605

    1036

    853

    Medium

    Small

    Cessna Citation CJ4

    7,761

    7.103

    1039

    896

    Medium

    Small

    de Havilland Hercules

    7,000

    Medium

    Small

    Embraer Phenom 100

    4,800

    4.43

    975

    741

    Light

    Small











  2. Is there any difference between ground speed and air speed?

    One of the most confusing concepts for young scientists is the relative velocity between objects. Aerodynamic forces are generated by an object moving through a fluid (liquid or gas). A fixed object in a static fluid does not generate aerodynamic forces. Hot air balloons "lift" because of buoyancy forces and some aircraft like the Harrier use thrust to "lift" the vehicle, but these are not examples of aerodynamic lift. To generate lift, an object must move through the air, or air must move past the object. Aerodynamic lift depends on the square of the velocity between the object and the air. Now things get confusing because not only can the object be moved through the air, but the air itself can move. To properly define the relative velocity, it is necessary to pick a fixed reference point and measure velocities relative to the fixed point. In this slide, the reference point is fixed to the ground, but it could just as easily be fixed to the aircraft itself. It is important to understand the relationships of wind speed to ground speed and airspeed.



    Wind Speed

    For a reference point picked on the ground, the air moves relative to the reference point at the wind speed. Notice that the wind speed is a vector quantity and has both a magnitude and a direction. Direction is important. A 20-mph wind from the west is different from a 20-mph wind from the east. The wind has components in all three primary directions (north-south, east-west, and up-down). In this figure, we are considering only velocities along the aircraft's flight path. A positive velocity is defined to be in the direction of the aircraft's motion. We are neglecting crosswinds, which occur perpendicular to the flight path but parallel to the ground, and updrafts and downdrafts, which occur perpendicular to the ground.

    Ground Speed

    For a reference point picked on the ground, the aircraft moves relative to the reference point at the ground speed. Ground speed is also a vector quantity so a comparison of the ground speed to the wind speed must be done according to rules for vector comparisons.

    Air Speed

    The important quantity in the generation of lift is the relative velocity between the object and the air, which is called the airspeed. Airspeed cannot be directly measured from a ground position but must be computed from the ground speed and the wind speed. Airspeed is the vector difference between the ground speed and the wind speed.

    Airspeed = Ground Speed - Wind Speed

    On a perfectly still day, the airspeed is equal to the ground speed. But if the wind is blowing in the same direction that the aircraft is moving, the airspeed will be less than the ground speed.


    Equal Air Speed




    Equal Ground Speed




    Equal Wind Speed




    Take-Off




    Significance of Understanding Relative Velocity

    The importance of the relative velocity explains why airplanes take off and land on different runways on different days. Airplanes always try to take off and land into the wind. This requires a lower ground speed to become airborne, which means the plane can take off or land in the shortest distance traveled along the ground. Since runways have a fixed length, you want to get airborne as fast as possible on take-off and stop as soon as possible on landing. In the old days, a large "windsock" was hung near the runway for pilots to see which way the wind was blowing to adjust their take-off and landing directions. Now mechanical or electronic devices provide the information that is radioed to the cockpit.

    The relationship between airspeed, wind speed, and ground speed explains why wind tunnel testing is possible and how kites fly.

    In the wind tunnel, the ground speed is zero because the model is fixed to the walls of the tunnel. The airspeed is then the negative of the wind speed that is generated in the tunnel. Whether the object moves through the air, or the air moves over the object, the forces are the same.

    A kite usually has no ground speed because a kite is held on the end of a string. But the kite still has an airspeed that is equal to the wind speed. You can fly a kite only with the wind at your back.









  3. Why is it not recommended to use aircraft engine power to move it on the ground at the Airport?

    All jet engines, which are also called gas turbines, work on the same principle. The engine sucks air in at the front with a fan. A compressor raises the pressure of the air. The compressor is made with many blades attached to a shaft. The blades spin at high speed and compress or squeeze the air. The compressed air is then sprayed with fuel and an electric spark lights the mixture. The burning gases expand and blast out through the nozzle, at the back of the engine. As the jets of gas shoot backward, the engine and the aircraft are thrust forward. As the hot air is going to the nozzle, it passes through another group of blades called the turbine. The turbine is attached to the same shaft as the compressor. Spinning the turbine causes the compressor to spin.

    The air goes through the core of the engine as well as around the core. This causes some of the air to be very hot and some to be cooler. The cooler air then mixes with the hot air at the engine exit area.



    Thrust:
    Thrust
    is the forward force that pushes the engine and, therefore, the airplane forward. According to Newton’s Third Law, " For every action, there is an equal and opposite reaction ”.

    The principle of operation of the Jet engine is,

    • The engine takes in a large volume of air.
    • The air is heated and compressed and slowed down.
    • The air is forced through many spinning blades.
    • By mixing this air with jet fuel, the temperature of the air can be as high as three thousand degrees.
    • The power of the air is used to turn the turbine.
    • Finally, when the air leaves, it pushes backward out of the engine. This causes the plane to move forward.

    Parts of a Jet Engine

    • Fan:
      • The fan is the first component in a turbo-fan.
      • The large spinning fan sucks in large quantities of air.
      • Most blades of the fan are made of titanium.
      • It then speeds this air up and splits it into two parts.
      • One part continues through the "core" or center of the engine, where it is acted upon by the other engine components.

        The second part "bypasses" the core of the engine. It goes through a duct that surrounds the core to the back of the engine where it produces much of the force that propels the airplane forward. This cooler air helps to quiet the engine as well as add thrust to the engine.

    • Compressor:
      • The compressor is the first component in the engine core.
      • The compressor is made up of fans with many blades and is attached to a shaft.
      • The compressor squeezes the air that enters it into progressively smaller areas, resulting in an increase in the air pressure.
      • This increases the energy potential of the air.
      • The squashed air is forced into the combustion chamber.

    • Combuster:
      • In the combustor, the air is mixed with fuel and then ignited.
      • There are as many as 20 nozzles to spray fuel into the airstream.
      • The mixture of air and fuel catches fire.
      • This provides a high temperature, high-energy airflow.
      • The fuel burns with the oxygen in the compressed air, producing hot expanding gases.
      • The inside of the combustor is often made of ceramic materials to provide a heat-resistant chamber. The heat can reach 2700°.

    • Turbine:
      • The high-energy airflow coming out of the combustor goes into the turbine, causing the turbine blades to rotate.
      • The turbines are linked by a shaft to turn the blades in the compressor and to spin the intake fan at the front.
      • This rotation takes some energy from the high-energy flow that is used to drive the fan and the compressor.
      • The gases produced in the combustion chamber move through the turbine and spin its blades.
      • The turbines of the jet spin around thousands of times.
      • They are fixed on shafts that have several sets of ball-bearing in between them.
    • Nozzle:
      • The nozzle is the exhaust duct of the engine.
      • This is the engine part that produces the thrust for the plane.
      • The energy-depleted airflow that passed the turbine, in addition to the colder air that bypassed the engine core, produces a force when exiting the nozzle that acts to propel the engine, and therefore the airplane, forward.
      • The combination of hot air and cold air is expelled and produces an exhaust, which causes a forward thrust.
      • The nozzle may be preceded by a mixer, which combines the high-temperature air coming from the engine core with the lower-temperature air that was bypassed in the fan.
      • The mixer helps to make the engine quieter.

        It is not recommended to use aircraft engine power to move it on the ground, but it is still possible to move the aircraft on the ground through the process called Taxiing.

        Taxiing is the movement of an aircraft on the ground, under its power, in contrast to towing or pushback where the aircraft is moved by a tug.

        The aircraft usually moves on wheels, but the term also includes aircraft with skis or floats (for water-based travel).

        When taxiing, aircraft travel slowly. This ensures that they can be stopped quickly and do not risk wheel damage on larger aircraft if they accidentally turn off the paved surface. Taxi speeds are typically 30 to 35 km/h (16 to 19 kts).


        Aircraft Engine power to move it on the ground is not recommended to use because,

        • Use of engine thrust near terminals is restricted due to the possibility of jet blast damage
        • Thrusting the Jet engine produces a lot of noise and fumes plus they burn a lot of fuel.
        • Fuel Costing is very expensive
        • not every ground crew is certified to start or taxi the aircraft.










  4. Learn about take-off power, tire design, rolling resistance, tire pressure, brake forces when landing

    The International Air Transport Association (IATA) defines aircraft pushback as the "rearward moving of an aircraft from a parking position to a taxi position by use of specialized ground support equipment.

    Push-Back:
    In aviation, pushback is an airport procedure during which an aircraft is pushed backward, away from its parking position, usually at an airport gate by an external power. Pushbacks are carried out by special, low-profile vehicles called pushback tractors or tugs.

    Although many aircraft can move itself backward on the ground using reverse thrust (a procedure referred to as a power back), the resulting jet blast or prop wash would cause increased noise, damage to the terminal building or equipment, and hurt the airport staff due to high-speed debris. This debris would also be sucked into the engine, as it is in normal use, and cause excessive wear - a major cause of wear on aircraft engines is during ground use. A pushback is therefore the preferred method when ground-handling aircraft.

    Procedure:

    • Pushbacks at busy aerodromes are usually subject to ground control clearance to facilitate ground movement on taxiways.
    • Once clearance is obtained, the pilot will communicate with the tractor driver (or a ground handler walking alongside the aircraft in some cases) to start the pushback.
    • To communicate, a headset may be connected near the nose gear.
    • Since the pilots cannot see what is behind the aircraft, steering is done by the pushback tractor driver and not by the pilots.
    • Depending on the aircraft type and airline procedure, a bypass pin may be temporarily installed into the nose gear to disconnect it from the aircraft's normal steering mechanism.
    • Once the pushback is completed, the towbar is disconnected, and any bypass pin is removed.
    • The ground handler will show the bypass pin to the pilots to make it clear that it has been removed.
    • The pushback is then complete, and the aircraft can taxi forward under its power.











  5. Learn about take-off power, tire design, rolling resistance, tire pressure, brake forces when landing.

    • Take-Off Power:
      It is defined as the amount of power that an engine is allowed to produce for a limited period for take-off.

      • The use of takeoff power is usually limited to 5 min for reciprocating engines and up to 2½ min for gas turbine
      • This may not always be the case because, for reciprocating engines, it is the brake horsepower developed under standard sea-level conditions and the maximum conditions of the crankshaft rotational speed and the engine manifold pressure approved for the normal take-off.
      • It is limited in continuous use to the period shown in the approved engine
      • Withrespect to gas turbine engines, it is the thrust developed under static conditions at a specified altitude and atmospheric conditions of the rotor shaft rotational speed and gas temperature approved for the normal take-off.
      • It is limited in continuous use to the period shown in the approved engine specifications.
    • Tyre Design:
      An aircraft tire is designed to withstand extremely heavy loads while landing, take off, taxing, and parking. The number of wheels required for aircraft increases with the weight of the aircraft, as the weight of the airplane needs to be distributed more evenly.

      Design and Construction of Aircraft tire:
      Carcass plies are used to form the tire. They are sometimes called casing plies. An aircraft tire is constructed for the purpose it serves.

      • They support the weight of an aircraft while it is on the ground.
      • It also provides the necessary traction for the braking and stopping of an airplane.
      • Tyre also helps to absorb the shock of landing and provides cushioning for the roughness of take-off, roll-out, and taxi operations.

        Unlike an automobile or truck tire, it does not have to carry a load for a long period of continuous operation. However, an aircraft tire absorbs the high impact loads of landing, and, it’s operating at high speeds for a short time when required.



    • Rolling Resistance:
      When taking off from a runway covered with slush, standing water, or snow, the required take-off ground-run distance will be longer than on a dry runway. This is the result of the fact that slush, standing water, and snow on the runway will generate a rolling resistance that increases the total resistance on the aircraft during the ground run.

    • Tyre Pressure:
      The typical airliner tire can handle a 38-ton load. It can meet the ground 500 times before needing a re-tread, a refresh it can take on seven times in its life.

      • A Boeing 777 uses 14 tires, Airbus' A380 carries 22, and the enormous Antonov An-225 demands 32.
      • The key to their remarkable durability is maximizing the air pressure.
      • The high-flying rubber is typically inflated to 200 psi, roughly six times what you put in an automobile tire, and the tires on an F-16 fighter are pumped to 320 psi.
      • It's the pressurized air that is helping the tires to be strong.
        The tires themselves aren't large. Considering a Boeing 737 has a tire size of rubber 27 inches in diameter, 7.75 inches wide, and wrapped around a 15-inch wheel (27x7.75 R15).
      • They're typically made of nylon, and more recently a variety is known as aramid.
      • Each layer of the casing contributes to its load-bearing and air pressure resisting capabilities.
      • Of course, tires can fail, especially when under-inflated or overloaded. Treads can come off and casings can blow out.



    • Brake Forces when Landing:
      Airplanes rely on a braking system to safely land on runways. At cruising altitude, most commercial airplanes fly at a speed of roughly 500 to 600 mph. When landing, however, they must reduce their speed. A typical 747, for instance, has a landing speed of about 160 to 170 mph. And upon touching the runway, airplanes must quickly brake until they come to a complete stop. This is achieved by;

      • Wing Spoilers:
        Many airplanes use wing spoilers to assist with braking when landing. Not to be confused with ailerons, spoilers are extendable flaps on the ends of an airplane’s wings.
        • Pilots can raise the spoilers to decelerate the airplane as it approaches the runway.
        • While on the runway, pilots will typically leave the wing spoilers raised.
        • Raised wing spoilers create the drag, which essentially slows down the airplane so that it’s able to brake more quickly.


      • Disc Brakes:
        In addition to wing spoilers, airplanes use disc brakes. Airplane disc brakes are like the braking system in automobiles. They consist of a pair of calipers that, when engaged, squeeze pads against the rotors of an airplane’s landing gear.

        • Disc brakes are designed to always remain static. In other words, they don’t rotate with the wheels of an airplane’s landing gear.
        • As the wheels turn, the disc brakes will remain static and stationary.
        • They are a vital component of an airplane’s braking system because they are designed to apply pressure to the airplane’s wheels.
        • Disc brakes will squeeze the wheels, thereby slowing down the speed at which they spin.
        • In turn, this reduces the speed of the airplane so that it can come to a complete stop on the runway.

      • Reverse Thrust:
        Finally, many jet airplanes use reverse thrust to assist with braking during landings. Reverse thrust is a feature in jet engine airplanes that, as the name suggests, involves the reversal of the engines’ thrust. When flying, the thrust is projected out the rear of an airplane’s engines.

        • When landing, however, pilots may use the reverse thrust feature.
        • Reverse thrust changes the direction of the engines’ thrust.
        • Rather than projecting out the rear, the thrust will be projected out the front.
        • This reversal of thrust provides deceleration that allows airplanes to slow down more quickly when landing.









  6. a. With necessary assumptions, calculate the force and power required to push/pull an aircraft by a towing vehicle.
    b. Develop the model for the calculated force and power using Simulink.

    Here we consider the Aircraft to be towed as Airbus A320-100 with MTOW = 68,000 Kg and Towing Vehicle with GVM = 5,000 Kg. Also, for this calculation, we neglect the effect of hill-climbing since the plane is flat moving at a velocity of 15 Kmph. Thus, we will have to calculate the total Force from Rolling Resistance and Aerodynamic Force.

    Assume,

    For, Airbus A320-100,

    GVM = 68,000 Kg

    μrr = 0.008

    Height = 11m

    Width = 10 m (without wings)

    Frontal Area = 110 m2

    Cd = 0.032

    For, Towing Vehicle,

    GVM = 5,000 Kg

    μrr = 0.01

    Height = 5 m

    Width = 10 m (without wings)

    Frontal Area = 50 m2

    Cd = 0.025




    Simulink Model:




    Subsystem 1 - Rolling Resistance Force for Aircraft



    Subsystem 2 - Rolling Resistance Force for Towing Vehicle



    Subsystem 3 - Total Rolling Resistance Force





    Subsystem 4 – Air Drag Force for Aircraft





    Subsystem 5 – Air Drag Force for Towing Vehicle





    Subsystem 6 – Total Air Drag Force





    Subsystem 7 – Total Tractive Force




    MATLAB code used in Model Explorer




    Model Explorer Window














  7. (a). Design an electric powertrain with the type of motor, its power rating, and energy requirement to fulfill aircraft towing application in Simulink. Estimate the duty cycle range to control the aircraft speed from zero to highest. Make all required assumptions. Prepare a table of assumed parameters. Draw a block diagram of the powertrain. (Hint:DC7 Block)

    (b). Also, Design the parameters in an excel sheet.


    Since, we are continuing with the previous questions, lets consider the same parameters.
    We calculated the required Force and Power as,
    Force = 5876.2 N
    Power = 24.48 kW
    radius = 0.45 m
    Considering motor efficiency as 95%, lets calculate the required output Power
    Output Power of Motor = Calculated Power / efficiency
    = 24.48/0.95
    = 25.76 kW
    For Required Torque calculation, consider a gear ratio of 0.5 and transmission efficiency to be 90%
    Output Torque = (Traction Force * Radius of tire) / (Gear Ratio * efficiency)
    = ( 5876.2 * 0.45 ) / ( 10 * 0.9 )
    = 2644.29 / 9
    = 293.81 Nm
    Thus, Speed produced by motor, ω = Power/ Torque
    = 25.76 kW / 293.81 Nm
    = 87.67 rad/sec or 837 rpm


    Simulink Model





    Result:



    Here, we require a motor of minimum specification as,
    Motor Power = 26kW or 35 hp
    Motor Torque = 294 Nm
    Motor Speed = 840 rpm

    Thus, we can use a 3- phase Induction motor matching the above specifications as,
    IE3 GR3-AL-63B3-2-B-D-35 model as the requirement.




    Block Diagram of Powertrain



    The Calculated parameters in Excel Sheet


    Conclusion:
    • An electric powertrain with the type of motor, its power rating, and energy requirement to fulfill aircraft towing application is designed in Simulink.Estimate the duty cycle range to control the aircraft speed from zero to highest.
    • A table is prepared with the assumed parameters.
    • Drawn the block diagram of the powertrain
    • Designed the necessary parameters in an excel sheet.

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