Challenge

Project 1

OBJECTIVE:-

  • Route the Wiring harness on Given Engine and Prepare flatten view drawing.
  • Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.
  • Apply Protection coverings as required.

INTRODUCTION:-

A wiring harness is an organized set of wires, terminals and connectors that run throughout the entire vehicle and relay information and electric power, thereby playing a critical role in “connecting” a variety of components. Power and information travel through this network much like the circulatory and central nervous systems of the human body.

COMPONENTS USED:-

CLIPS:-

GIVEN ENGINE:-

PACKAGING RULES:-

  • Wiring harness routing shall provide ease manufacturing accessibility, easy removal and easy for maintenace equipement
  • routing should be follow minimizing small route and bends
  • avoid routing from the blind zone
  • provide additional slack to the harness according to the surroundings harness bending rrequiremenys
  • ensure routing meet the clearance requirements with different surroundings parts
  • the maximum distance between the two clips on a straight branch is 200mm
  • provide clips and clamps if the harness is going to bend at multiple locations
  • the branch length should be more than 50mm.

HARNESS ROUTING:-

CONNECTIVITY CHECKUP:-

BUNDLE FLATTENING:-

DRAFTING:-

CONCLUSION:- Routing the Wiring harness on Given Engine and Prepare flatten view drawing has been successfully created, considering the design rules as mentioned in the given data.

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