Challenge

Vehicle Dynamics - Anti-roll bar optimization

AIM: To calculate required parameters for Anti-roll bar optimization

OBJECTIVES:

Calculate the following parameters:

(i) Roll moment (ft-lb/g)

(ii) Roll gradient (deg/g)

(iii) Load transfer due to roll or elastic component (lb/g)

(iv) Front roll stiffness (ft-lb/deg) at wheel center level

(v) Front anti-roll spring rate (lb/in) for one wheel jounce

(vi) Front anti-roll spring rate (lb/in) for roll

( vii) Front anti-roll bar stiffness (ft-lb/deg)

(viii) Auxiliary roll stiffness (%)

GIVEN:

Front Ride Rate: 200 lb/in

Rear Ride Rate: 250 lb/in

SOLUTION:

An excel sheet is used to calculate all the parameters.

PROCEDURE:


Formulae used-

1. Roll moment = (sprung mass)*(sprung mass roll moment arm length)*pi/180

2. Roll gradient = (sprung mass)*(sprung mass roll moment arm length)/[(front roll stiffness + rear roll stiffness) - (Sprung mass)*(sprung mass roll moment arm length)*pi/180]

3. Load transfer due to roll or elastic component = (Roll moment)/(track width)

4. Tire rate contribution = [(tire stiffness)*(track width)^2/2]*pi/180

5. Front roll stiffness at wheel centre level = (Tire rate contribution)*(Total front roll stiffness)/[(Tire rate contribution) - (Total front roll stiffness)]

6. Front anti-roll spring rate for one wheel jounce = `(500000(OD^4 - ID^4)*MR^2)/(0.4422A^2B+ 0.2264C^3)`

7. Front anti-roll spring rate for roll = (Front anti-roll spring rate for one wheel jounce)/2

8. Front anti-roll bar stiffness = [(front anti-roll spring rate for roll)*(track width)^2/2]*pi/180

9. Wheel rate contribution = [(wheel rate)*(track width)^2/2]*pi/180

10. Front roll bar contribution = (front roll stiffness at wheel centre)-(wheel rate contribution)

11. Auxiliary roll stiffness = [(front roll bar contribution)/front roll stiffness at wheel centre)]*100

FINAL DELIVERABLES
Parameter Units Value
Roll moment ft-lb/deg 7643.767
Roll gradient deg/g 3.185
Load transfer due to roll or elastic component lb/g 1563.676
Front roll stiffness at WC ft-lb/deg 1988.800
Front anti-roll spring rate for one wheel jounce lb/in 149.103
Front anti-roll spring rate for roll lb/in 74.552
Front anti-roll bar stiffness ft-lb/deg 373.110
Auxiliary roll stiffness % 70.964

Excel sheet (snapshot):

(drive link for the excel sheet: https://drive.google.com/file/d/1RnvYFGctExcTbIsMQZZGjwv1-_C9jMXd/view?usp=sharing )

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