Challenge

Planetary Gear

OBJECTIVE

To design the planetry gear, analyse the motion and plot graph.

Given input

  • Ring Gear
    • Module = 2.5 (You must use the metric system in design modeler)
    • Number of teeth = 46
  • Sun Gear
    • Number of teeth = 14
  • Input Speed of the Gear = 200 rpm.
  • Number of planet gears = 4

the module for Sun gear & Planet gear is same as Ring gear.

To find the no. of teeth in Planet gear use the following formula

R Number of teeth in ring gear
S Number of teeth in sun (middle) gear
P Number of teeth in planet gears

The first constraint for a planetary gear to work out is that all teeth have the same pitch, or tooth spacing. This ensures that the teeth mesh.

The second constraint is:
R = 2 × P + S

thus the no. of teeth = 16

To find the pitch dia of Planet gear use the following formula

Module = pitch circle dia/no. of teeth

thus the pitch dia = 40

Now we have the following input for our gear design

pitch dia module no. of teeth

Sun gear 35 2.5 14

Ring gear 115 2.5 46

Planet gear 40 2.5 16

As for the design

Take pressure angle = 20 degree

And face width = 10mm

Design of gear assembly with carrier

Motion analysis Satup

First step

Add motor on the gear

Second step

Add contact between ring gear and planet gear

Third step

add contact between planet gear and sun gear

Fourth step

add contact between planet gear and carrier

run study...

Input for study

Sl.No Input Output Fixed
1 Sun Gear Carrier Ring Gear
2 Ring Gear Carrier Sun Gear
3 Sun Gear Ring Gear Carrier

speed of gear 200 RPM

Result 1

plot of angular velocity of carrier against time when ring gear fix

Result 2

plot of angular velocity of carrier against time when sun gear fix

Result 3

plot of angular velocity of carrier against time when carrier fix

Conclusion

1. In result 1 we fix the ring gear and the motion is given to the sun gear due to that motion sun gear force to move the planet gear and carrier the plot show the angular velocity of carrier due to the motion.

2. In result 2 we fix the sun gear and the motion is given to ring gear due to that motion ring gear force to move the planet gear and carrier the plot show the angular velocity of carrier due to the motion.

3. In result 3 we fix the carrier due to this the planetry gear is also fix and the motion is given to the sun gear it does not transfer to the ring gear so no any movement seen in the plot. their is no any velocity gain in the carrier.

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