Challenge

MBD Simulation on IC Engine Valve Train

Objective

  • Model the parts and assemble them in SolidWorks.
  • Run the simulation using the below parameters
Sl.No CAM Lift (mm) Speed (RPM) Material
1 3.5 1500 Cast Carbon Steel
2 6 1500

Cast Carbon Steel

Obtain the

  • Valve Lift.
  • The contact force between
    • Cam and Push Rod
    • Pushrod and Rocker Arm
    • Rocker Arm and Valve

Part Design

Cam

Push rod

Rocker arm

Valve mount

Valve

Assembly of IC engine valve train

Input parameter

Sl.No CAM Lift (mm) Speed (RPM) Material
1 3.5 1500 Cast Carbon Steel
2 6 1500

Cast Carbon Steel

When CAM lift is 3.5

then L = 11

& when CAM lift is 6

then L = 13.5

Output plot when CAM lift is 3.5mm

Linear displacement of valve

Contact force b/w cam & push rod

Contact force push rod & rockar arm

Contact force rockar arm & valve (magnitude)

Contact force rockar arm & valve (x direction)

Output plot when CAM lift is 6mm

Linear displacement of valve

Contact force b/w cam & push rod

Contact force push rod & rockar arm

Contact force rockar arm & valve (magnitude)

Contact force rockar arm & valve (x direction)

Canclusion

  • Valve displacement depend on the cam when the cam lift is 3.6mm then the valve displacement is less & when the cam lift is 6mm then the valve displacement is more.
  • Increase in cam lift also increase in valve displacement.
  • When we salect magnetiude fot the contact forces it only give the result those faces we salect. But when we salect X direction insted of magnitude it gives the different plot as compare to magnitude because in X direction their is two result one in positive direction And the other is in negative direction.
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