Challenge

Design of backdoor

BACK DOOR:

OUTER PANEL:

INNER PANEL:

INNER PANEL WITH REINFORCEMENTS:

WIPER MOTOR REINFORCEMENT EMBOSS:

HINGE REINFORCEMENT EMBOSS:

GAS STAY REINFORCEMENT EMBOSS:

STRIKER REINFORCEMENT EMBOSS:

TOOLING AXIS:

It is created by bisecting two lines (solid thin lines) taken at two different positions (i.e. on upper panel & lower panel) as shown above.

LATCH & STRIKER TRAJECTORY:

It defines the trajectory of back door opening/closing as well as striker emboss surface. The arc is precisely the path striker will follow when back door is opened/closed.

DRAFT ANALYSIS: MIN DRAFT ANGLE: 7deg

  1. INNER PANEL:



  2. OUTER PANEL (Upper):

    Red region shows negative draft angle. A secondary method will be used for achieving this profile surface.


  3. OUTER PANEL (Lower):
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