Challenge

Challenge 6

Aim:-

1) List the requirements for dimensioning of Elastomeric Bearing. Also, mention the notations: “a”, “b”, “ti”, “te”, “n” and “ts”

  • a:- 420 mm
  • b:- 420 mm
  • ti:- 12 mm
  • te:- 6 mm
  • n:- 5 Nos
  • ts:- 4 mm

2) Design an elastomeric bearing considering the following design parameters and design data:

Design Parameter
Span Length L = 27 m
Bearing to Bearing Length Lo = 25 m
Young's modulus of concrete for M60 E = 36000 Mpa
Static Shear modulas of elastomer G = 0.9 Mpa
Dynamic Shear modulus of elastomer Gs 1.8 Mpa
Inertia os section ( I Beam only ) - At mid span I = 0.27835 m4
Inertia os section ( I Beam+Slab ) - At mid span I = 0.62468 m4
Max reaction due to total dead load ( From Grillage Model) PDL = 51 T
Max reaction due SIDL ( From Grillage Model) PSIDL = 39 T
Max reaction due Live Load + Impact ( From Grillage Model) PLL = 33 T
Maximum rotation due to live load ( From Grillage Model) αLL = 0.002 rad
Rotation due to ( DL + Slab + X-girder) ( From Grillage Model ). αDL = 0.004 rad
Rotation due to ( SIDL ) ( From Grillage Model ). αSIDL = 0.003 rad
Creep Coefficient ecr = 4.30E-05 /Mpa
Translation due to Creep ucr = 7.28 mm
Shrinkage coefficient eSH = 3.00E-04
Translation due to shrinkage USH = 4.05 mm
Coefficient of thermal expansion eT = 1.17E-05
Translation due to thermal expansion UT = 5.53 mm
Translation due to BR/TR= F/K ( K = Stiffness of bearing = G*A/T) UBR/TR = 11.33 mm
Max translation (+) = UT + UBR/TR Umax (+) = 16.86 mm
Max translation (+) = Ucr + USH + UT + UBR/TR Umax (-) = 28.19 mm
Design Data
Dead Load PDL = 440782 N
SIDL PSIDL = 144762 N
Total Slow Vertical Load PC = 585544 N
Rapid Max Vertical Load Psmax = 0.00 N
Rotation in Longitudinal direction. due to slow loads αc = 0.01 rad
Rotation in Longitudinal direction. due to rapid loads αs = 0.00 rad
Rotational due to position tolerance αo = 0.00 rad
Translation in Longitudinal direction. due to slow loads UC = 16.86 mm
Translation in the Longitudinal direction. due to rapid loads US = 0.00 mm
Total Translation in Longitudinal dir. U = 16.86 mm
Dimensioning of Bearing
Overall width of bearing in longitudinal direction a = 420 mm
Overall width of bearing in Translation direction b = 420 mm
Thickness of Individual layer of elastomer ti = 12 mm
Thickness of top/bottom layer of elastomer te = 6 mm
Total number of internal layer n = 5
Thickness of steel laminate ts = 4 mm
Total plan area, A=a*b A = 176400 mm2
Effective plan area, A' = (a-U) x b A' = 169318.8 mm2
Total Thickness of Elastomer Bearing T = 72 The factor
Factor of sefserviceability
Factor for servicibility state (SLS)
Dead Load = 1
SIDL = 1.2
Live Load = 1
Factors for fracture state (ULS)
Dead Load = 1.2
SIDL = 1.8
Live Load = 1.3
Partial safety factor of steel at Limite State gs = Yield
Yeild Strength of Steel σa = 240 Mpa
Max. Permissible compressive stress in bearing σo max = 11 Mpa
Min. Permissible compressive stress in bearing σo min = 2 Mpa
DESIGN OF BEARING
A. Mean PressurServiceabilitylity State (Cl.4.3.31)
σm = P/A' ≤ 11 Mpa = 3.458233817 Mpa
Where
P = PC + PS
CONDITION VERIFIED
B. No SliServiceabilitylity State ( Cl.4.3.3.2)
B1 σm mini = Pmini / A ≥ 2.0 Mpa = 3.319410431 Mpa
B.2 H<f*p
Enter the type of contact of bearing face with the structure
f=0.12+0.2/Sigma m
For Slow loads:
T>(G *A*Uc) / (0.12 Pc + 0.2A) T > 25.36061868 mm
For Rapid Loads:
T>G*A*(Uc + 2Us) / (0.12 Pc + 0.2A) T > 25.36061868 mm
CONDITION VERIFIED
C. Limitation of Distortion - Serviceability StatClauseasue 4.3.3.3)
tH / G ≤ 0.7
or T > ( Uc +Us) / 0.7 T > 24.08571429 mm
CONDITION VERIFIED
Fracture State
D. No uplift at the edge with the least load - Fracture load ( Clause 4.3.3.4)
D.1 tanα < 6∑ eic / a
For Internal layer
Si = ab / 2ti (a+b) Si = 8.75
σmc = Pc / A' σmc = 3.458233817 Mpa
eic1 = tiσmc/(4GSi2 + 3σmc) ∑eic1 = 0.145100871 mm
For top & bottom
Si = ab / 2te (a+b) Si = 17.5
eic2 = tiσmc/(4GSi2 + 3σmc) ∑eic2 = 0.037289738
Total eic ( ∑eic1 + ∑eic2) ∑eic = 0.182390609
Therefore 6∑eic/a = 0.00260558
Tanαc = (αc + αo) tanαc = 0.01
CONDITION VERIFIED
D.2 tan αc + 1.5 tan αs < 6∑e1 / a
αm = ( Pc + Ps ) / A' σm = 3.458233817 Mpa
For internal layer ei1 = tiσmc/(4GSi2 + 3σm) ∑ei1 = 0.145100871 mm
For top & bottom layer ei2 = tiσmc/(4GSi2 + 3σm) ∑ei2 = 0.037289738
6∑ei/a = 0.013027901
tanαc + 1.5 tanαs = 0.01
CONDITION VERIFIED
Shear strengthnght of plate
E. No buckling ( Clause 4.3.3.5)
a/10 ≤ T ≤ a/5
T = 72 mm
a/10 = 42 mm
a/5 = 84 mm
CONDITION VERIFIED
F. Shear - Servicebility State ( Clause 4.3.3.6)
tp + th + ta < 5G
tp = 1.5 ( PC + 1.5 Ps ) /(Si a b) tp = 0.569041788 Mpa
tH = ( GUC +GsUs) / T tH = 0.21075 Mpa
ta = G a2 ( tanαc +1.5tanαs) / (2 T ti ) ta = 0.91875 Mpa
tp+tH+ta = 1.698541788 Mpa
5G = 4.5 Mpa
CONDITION VERIFIED
G. Strenght of Plate - Fracture State ( Clause 4.3.3.7)
ts > a/Si . Sm/Sa. Gs
a/Si = 48 mm
σm / σs = 0.014409308
gs = 1.2
a/Si.Sm/Sa.gs = 0.829976116 mm
ts = 4 mm
CONDITION VERIFIED
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