Boolean Operation Workbench

OBJECTIVE: Create the Solid CATparts from the 2D drawings using the Boolean Operation (Add, Remove, and Union Trim).

 

KEYSHOT RENDERING OF FINAL FILES:

 

 

 

1. DRAWING ONE:

     

 

GEO-SET TREE STRUCTURE(IT IS EXPANDED FOR EACH PART INDIVIDUALLY LATER IN THE REPORT): 

 

SKETCHER WORKBENCH:

1. SKETCH FOR BASE SECTION:

      

 

2. SKETCH FOR BUSH ONE & THE HOLE IN BUSH ONE:

 

3. SKETCH FOR BUSH TWO'S PROFILE SECTION, THE HOLE SECTION & THE COUNTERBORE SECTION:

 

4. SKETCH FOR FIXING BUSHES:

 

PART WORKBENCH:

1. FIRST PART: BASE SECTION

 

1ST FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR THE VALUE OF '30MM':

2ND FEATURE USED: 'EDGE-FILLET' FROM 'DRESS-UP FEATURES' FOR THE VALUE OF 'R15':

3RD FEATURE USED: 'EDGE-FILLET' FROM 'DRESS-UP FEATURES' FOR THE VALUE OF 'R10':

4TH FEATURE USED: 'SHELL' FROM 'DRESS-UP FEATURES' FOR THE VALUE OF '5MM'.

 

BOOLEAN OPERATION: 'ADD' [BASE SECTION TO MAIN BODY]

 

2. SECOND PART: BUSH ONE

 

1ST FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR THE VALUE OF '30MM':

2ND FEATURE USED: 'HOLE' FROM 'SKETCH-BASED FEATURES' FOR THE VALUE OF '12MM DIA' & '15MM DEPTH'.

3RD FEATURE USED: 'CIRCULAR PATTERN' FROM 'TRANSFORMATION FEATURES' FOR 6 INSTANCES. 

 

BOOLEAN OPERATION: ADD [BUSH ONE TO MAIN BODY]

 

3. THIRD PART: BUSH TWO

 

FEATURE USED: 'PAD' FOR A VALUE OF '30MM':

 

BOOLEAN OPERATION: 'UNION-TRIM' TO REMOVE THE OVERLAPPING SECTION FROM THE ADJACENT BUSH.

 

4. FOURTH PART: HOLE IN BUSH ONE

 

FEATURE USED: 'PAD' FOR A VALUE OF '70MM':

 

BOOLEAN OPERATION: 'REMOVE' TO REMOVE THE PAD SECTION TO CREATE A HOLE IN BUSH ONE

[HOLE IN BUSH ONE TO MAIN BODY]

 

5. FIFTH PART: HOLE IN BUSH TWO

 

FEATURE USED: 'PAD' FOR A VALUE OF '70MM':

 

BOOLEAN OPERATION: 'REMOVE' TO REMOVE THE PAD SECTION TO CREATE A HOLE IN BUSH TWO

[HOLE IN BUSH TWO TO MAIN BODY]

 

6. SIXTH PART: COUNTERBORE SECTION FOR BUSH TWO

 

FEATURE USED: 'PAD' FOR A VALUE OF '50MM' WITH SECOND LIMIT OF '-45MM':

 

BOOLEAN OPERATION: 'REMOVE' TO REMOVE THE PAD SECTION TO CREATE A HOLE IN BUSH TWO

[COUNTERBORE SECTION FOR HOLE IN BUSH TWO TO MAIN BODY]

 

7. SEVENTH PART: FIXING BUSHES

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '35MM'

 

BOOLEAN OPERATION: 'UNION-TRIM' TO REMOVE THE OVERLAPPING SECTION OF THE FIXING BUSHES WITH MAIN BODY

 

ADDITIONAL FILLETED & CHAMFERED REGIONS:

1. EDGE-FILLET R7 FOR LOWER EDGES OF BOTH BUSHES'S EDGES:

 

2. EDGE-FILLET R3 FOR LOWER EDGES OF BOTH BUSHES:

 

3. CHAMFER AT HOLE'S EDGE IN BUSH ONE 1MM 45 DEGREE:

 

4. CHAMFER 1MM 45 DEGREE FOR INNER EDGES OF FIXING BUSHES:

 

5. CHAMFER 1MM 45 DEGREE FOR INNER EDGES OF HOLES IN BUSH ONE:

 

6. EDGE-FILLET 3MM FOR OUTER EDGES OF FIXED BUSHES:

 

3D PART MODEL IN VARIOUS ORIENTATIONS: 

FRONT VIEW: 

 

TOP VIEW: 

 

ISOMETRIC VIEW: 

 

2. DRAWING TWO: 

 

 

 

GEO-SET TREE STRUCTURE(IT IS EXPANDED FOR EACH PART INDIVIDUALLY LATER IN THE REPORT): 

 

SKETCHER WORKBENCH:

1. SKETCH FOR BASE SECTION:

     

 

     

 

2. SKETCH FOR HOLES:

 

3. SKETCH FOR BIN WALLS:

     

 

4. SKETCH FOR TOP WALL:

     

 

5. SKETCH FOR STIFFNERS: 

1ST SKETCH FOR OPPOSITE SIDED STIFFNERS-

 

2ND SKETCH FOR THE ODD STIFFNER:

 

PART WORKBENCH:

1. FIRST PART: BASE SECTION

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '5MM'

 

BOOLEAN OPERATION: 'ADD' [BASE SECTION TO MAIN BODY]

 

2. SECOND PART: HOLES

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '5MM'

 

BOOLEAN OPERATION: 'REMOVE' [HOLES TO MAIN BODY]

 

3. THIRD PART: BIN WALLS

 

FIRST FEATURE: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '100MM'

 

SECOND FEATURE: 'EDGE-FILLET' FROM 'DRESS-UP FEATURES' FOR A VALUE OF '15MM'

 

THIRD FEATURE: 'EDGE-FILLET' FROM 'DRESS-UP FEATURES' FOR A VALUE OF '40MM'

 

FOURTH PART: 'SHELL' FROM 'DRESS-UP FEATURES' FOR A VALUE OF '5MM' AND REMOVED TOP AND BOTTOM FACE

   

 

BOOLEAN OPERATION: UNION-TRIM [BIN WALLS TO MAIN BODY]

 

4. FOURTH PART: TOP WALL

 

FEATURE USED: 'SHAFT' FROM 'SKETCH-BASED FEATURES' TO BUILD A THICK PROFILE OF VALUE '5MM'

 

BOOLEAN OPERATION: 'UNION-TRIM' TO REMOVE THE SECTION ABOVE '60MM' TO CREATE THE TOP WALL SECTION

 

5. FIFTH PART: STIFFNERS

 

FIRST FEATURE USED : 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '2.5MM' WITH

'MIRROR EXTEND' 

 

BOOLEAN OPERATION: 'ADD' [STIFFNER TO MAIN BODY]

 

SECOND FEATURE USED: 'CIRCULAR PATTERN' FROM 'TRANSFORMATIONAL FEATURES' FOR THE VALUE OF

'180 DEGREE'

 

6. SIXTH PART: ODD STIFFNER

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '2.5MM' WITH MIRROR EXTEND.

 

BOOLEAN OPERATION: 'ADD' [ODD STIFFNER TO MAIN BODY]

 

FILLET OPERATIONS: 

1. EDGE-FILLET OF R10 FOR TOP WALL OUTER EDGE:

 

2. EDGE-FILLET OF R5 FOR TOP WALL INNER EDGE:

 

3. EDGE-FILLET R8 FOR BIN WALLS INNER EDGE FILLET:

 

 

4. EDGE-FILLET R3 FOR BIN WALLS LOWER OUTER EDGE FILLET:

 

 

3D PART MODEL IN VARIOUS ORIENTATIONS: 

FRONT VIEW: 

 

TOP VIEW: 

 

ISOMETRIC VIEW:

 

 

3. DRAWING THREE: 

 

GEO-SET TREE STRUCTURE(IT IS EXPANDED FOR EACH PART INDIVIDUALLY LATER IN THE REPORT): 

 

SKETCHER WORKBENCH:

1. SKETCH FOR BASE-SECTION:

 

 

  

 

 

  

 

 

2. SKETCH FOR HOLES IN BASE-SECTION:

 

 

 

 

3. SKETCH FOR LARGER OUTER CYLINDRICAL SECTION:

 

4. SKETCH FOR SMALLER SECTION INSIDE LARGER CYLINDRICAL SECTION:

 

5. SKETCH FOR HOLE SECTION IN SMALLER CYLINDRICAL SECTION:

 

6. SKETCH FOR COUNTERBORE SECTION IN SMALLER CYLINDRICAL SECTION:

 

7. SKETCH FOR CONNECTING SECTION:

 

 

8. SKETCH FOR MAIN HOUSING SECTION:

 

 

9. SKETCH FOR CORNERED SMALLER CYLINDRICAL SECTION IN MAIN HOUSING:

 

10. SKETCH FOR HOLE IN CORNERED SMALLER CYLINDRICAL SECTION IN MAIN HOUSING:

 

11. SKETCH FOR SECOND CYLINDRICAL SECTION IN MAIN HOUSING:

 

12. SKETCH FOR HOLE IN SECOND CYLINDRICAL SECTION IN MAIN HOUSING:

 

13. SKETCH TO REMOVE ADDITIONAL SECTION IN CONNECTING SECTION:

 

 

PART WORKBENCH:

1. FIRST PART: BASE SECTION

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '5MM'

 

BOOLEAN OPERATION: 'ADD' [BASE OPERATION TO FINAL PART]

 

2. SECOND PART: HOLES IN BASE SECTION

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '10MM' WITH 'MIRROR EXTEND'

 

BOOLEAN OPERATION: 'REMOVE' [HOLES BASE SECTION TO FINAL PART]

 

3. THIRD PART: OUTER CYLINDRICAL SECTION

 

FIRST FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '52MM' WITH A SECOND LIMIT OF '10MM' TO PERFORM UNION TRIM EVENTUALLY

  

 

SECOND FEATURE: SHELL OPERATION WITH A VALUE OF '5MM'

 

BOOLEAN OPERATION: 'UNION-TRIM' [OUTER CYLINDRICAL SECTION TO FINAL PART]

 

ADDITIONAL FEATURE USED: 'FILLET' FROM THE 'DRESS-UP FEATURES' FOR THE UPPER EDGES OF THE OUTER CYLINDRICAL SECTION FOR A VALUE OF R10. 

 

 

4. FOURTH PART: SMALLER SECTION INSIDE LARGER CYLINDRICAL SECTION

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '25MM'

 

 

BOOLEAN OPERATION: 'ADD' [SMALLER SECTION INSIDE LARGER CYLINDRICAL SECTION TO FINAL PART]

 

 

5. FIFTH PART: HOLE SECTION IN SMALLER CYLINDRICAL SECTION

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '50MM' WITH 'MIRROR EXTEND' 

 

 

BOOLEAN OPERATION: 'REMOVE' [INNER HOLE FROM SMALLER CYLINDRICAL SECTION TO FINAL PART]

 

6. SIXTH PART: COUNTERBORE SECTION IN SMALLER CYLINDRICAL SECTION

 

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '50MM' WITH A SECOND-LIMIT OF '-10MM' FOR THE COUNTERBORE SECTION

 

BOOLEAN OPERATION: 'REMOVE' [COUNTERBORE SECTION IN SMALLER CYLINRICAL SECTION]

 

7. SEVENTH PART: COUNTERBORE SECTION IN SMALLER CYLINDRICAL SECTION

 

FIRST FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '34MM' WITH A SECOND-LIMIT OF '10MM' FOR THE CONNECTING SECTION

 

SECOND FEATURE: 'SHELL' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '5MM'

 

 

THIRD FEATURE: 'EDGE-FILLET' FROM 'DRESS-UP FEATURES' FOR A VALUE OF '10MM' AT UPPER-EDGES OF THE CONNECTING SECTION

 

BOOLEAN OPERATION: 'UNION-TRIM' [CONNECTING SECTION TO FINAL PART]

 

8. EIGTH PART: MAIN HOUSING SECTION

 

FIRST FEATURE: 'PAD' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '70MM' WITH A SECOND-LIMIT OF '10MM' FOR THE CONNECTING SECTION

 

SECOND FEATURE: 'SHELL' FROM 'SKETCH-BASED FEATURES' FOR A VALUE OF '5MM'

 

THIRD FEATURE: 'EDGE FILLET' FROM 'DRESS-UP FEATURES' FOR A VALUE OF 'R10' FOR THE UPPER EDGES OF THE MAIN HOUSING SECTION

 

BOOLEAN OPERATION: 'UNION-TRIM' [MAIN HOUSING SECTION TO FINAL PART]

9. NINTH PART: CORNERED SMALLER CYLINDRICAL SECTION IN MAIN HOUSIN

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURE' FOR A VALUE OF '75MM'

 

BOOLEAN OPERATION: 'ADD' [1ST CYLINDRICAL SECTION IN MAIN HOUSING TO FINAL PART ]

 

10. TENTH PART: HOLE IN CORNERED SMALLER CYLINDRICAL SECTION IN MAIN HOUSING

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURE' FOR A VALUE OF '90MM'

 

BOOLEAN OPERATION: 'REMOVE' [HOLE IN 1ST CYLINDRICAL SECTION TO MAIN HOUSING]

 

11. ELEVENTH PART: SECOND SMALLER CYLINDRICAL SECTION IN MAIN HOUSING

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURE' FOR A VALUE OF '33MM' WITH A SECOND-LIMIT OF '7MM' FOR THE 2ND CYLINDRICAL SECTION

 

BOOLEAN OPERATION: 'ADD' [SECOND SMALLER CYLINDRICAL SECTION TO MAIN HOUSING ]

 

12. TEWLFTH PART: HOLE IN SECOND SMALLER CYLINDRICAL SECTION IN MAIN HOUSING

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURE' FOR A VALUE OF '50MM' 

 

BOOLEAN OPERATION: 'REMOVE' [HOLE IN SECOND SMALLER CYLINDRICAL SECTION TO MAIN HOUSING]

 

13. THIRTEENTH PART: MIDDLE SECTION OF THE CONNECTING SECTION

 

FEATURE USED: 'PAD' FROM 'SKETCH-BASED FEATURE' FOR A VALUE OF '20.5MM' WITH MIRROR EXTEND

 

BOOLEAN OPERATION: 'REMOVE' [MIDDLE SECTION OF THE CONNECTING SECTION TO MAIN HOUSING]

 

3D PART MODEL IN VARIOUS ORIENTATIONS: 

FRONT VIEW: 

 

TOP VIEW:

 

ISOMETRIC VIEW: 

 

THANK YOU :)