Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket

Title of the Project: Design a metal bracket using NX CAD Sheetmetal

Objective : Create a metal bracket in sheetmetal NX CAD

Introduction:

Sheet metal is one of the most versatile and widely used manufacturing methods. It has a significantly lower cost than machining cavities into metal blocks. For making a sheet metal component following steps are performed:

  • Material selection
  • Wall thickness
  • Bend radii
  • Bend allowance
  • K Factor
  • Bend reliefs
  • Manufacturing process
  • CAD platforms

Design methodology:

Description:

All the tools and features used are as below:

1. Sketch:

It is used to create two-dimensional figures in Software for operations/tools to be applied and is basic for any design.

2. Contour Flange:

Creates a sheet metal enclosure on the solid body according to the faces selected bends are created.

3. Normal cutout:

This command creates a cutout through the body normal to sketch.

4. UNBEND:

It is used to flatten a bend to its reference surface.

5. HOLE:

Used to create holes in the given body according to the size of the body and screw fit type.

6. BEAD:

Lifts a material along a counter of a sketch to make punch or stamp around it.

7. REBEND:

Restores a bend from its flattened section to the original.

8. Break Corner:

Creates a smooth filleted(radius) corner on the sharp corner of the formed sheet metal part.

9. Local Radius analysis:

Calculates geometric properties of selected points on curves, edges, and faces

Views:

Top view:

Side View:

Front View:

Isometric View:

Local Radius Analysis:

Drawing Sheet:

Conclusion:

The metal bracket was successfully created in the NX CAD sheet metal Application using the various tools and features.

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