Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

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Aim/Objectives: Create the Core and cavity blocks for the switch bezel designed in the earlier challenge. Steps Followed: Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Side Creating cavity side. 1). Tooling Axis: Tooling axis is the axis in which core…

Title: Backdoor Wire Harness Routing in CATIA V5 Objective: To route the Wiring harness on given car body (Backdoor) and prepare the flatten view drawing. Introduction: The Backdoor Wire Harness of an automobile mainly provides the connections for the taillights as well as the license plate lights and other…

Aim : Route the wiring harness on given V-16 engine and prepare flatten view in CATIA. Apply all packaging rules and industry best practices. Theory : The given V-16 engine consist of following electrical components to which harness routing is required. 8+8 fuel injectors on the engine cylinders for both sides of the engine…

Aim: To create a flattened view of the previously prepared Electrical harness assembly in Catia V5. Objective:  Flatten the harness assembly prepared in the week 4 challenge. Place the flattened view on the drawing sheet. To add the protective covering and ensure that it is of different colour in the drawing…

WIRING HARNESS DESIGN 5&6   AIM:  To create a Wiring harness assembly and route the harness as per the given layout.  OBJECTIVE: To electrically define all the parts provided. To create wiring harness assembly and route the harness as per the given layout.   To check for the bundle segment continuity. To add annotations…

WIRING HARNESS DESIGN 4 AIM: To create wire routing between the above mentioned connectors by referring the below layout diagram.  OBJECTIVE:  To download the 3-D CAD part of the below mentioned connectors from the maker's website. The connectors to be used in the wire harness routing are: DT06-4S DT06-6S DT06-2S…

QUESTION 1 process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support defination - select part - select entry point - select entry plane, exit and base plane. Again Click on support defination - select part - select…

AIM:  To define Electrical properties of the given components.  OBJECTIVE: To download the above CAD data of the parts from the given source. To define the Electrical properties correctly. To create catalogue of the components so that it can be used later.  SOLUTION METHODOLGY:      CATALOGUE…

Title of the project:- Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket Objective: To design a Bracket using Siemens NX Sheet metal application. Introduction:-   1. SIEMENS NX:- NX formerly known as "unigraphics", is an advanced high-end CAD/CAM/CAE, which has been owned since 2007 by Siemens PLM Software.…

METAL BRACKET USING NX SHEET METAL APPLICATION: OBJECTIVE: This is a project to learn the step by step procedure to create a Bracket with a gusset from the given 2D drawing. INTRODUCTION: A bracket is an intermediate component for fixing one part to another. It is used to support the weight. Brackets vary widely in shape,…

                                                  ODD SHAPED ENCLOSURE  OBJECTIVE :- To design an odd shaped enclosure and create a draft of it using Siemens NX Sheet metal application.  INTRODUCTION :-       Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental…

TITLE OF THE PROJECT: Advanced sheet metal design using Siemens NX cad - Box Assembly. OBJECTIVE: To design a box assembly and create a draft of it using Siemens NX Sheet metal application. INTRODUCTION Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal…

Sheet Metal Casing   Objective: Design ‘Sheetmetal Casing’ using Siemens NX Sheetmetal Application.   Introduction The sheet metal application provide an environment for the design of sheet metal parts used in machinery automotive aerospace et cetera enclosures brackets and other parts normally manufactured…

ALL 3D PARTS  BODY   RETAINER NUT LEVER SHAFT DISC Assemble and apply GD&T to the butterfly valve assembly drawing  

AIM-Provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo compartment, often a hatch at the rear…

AIM-Provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo compartment, often a hatch at the rear…

SECTION MODULUS & calculation and optimization Intro  section modulus is a geometric property for a given cross-section used in the design of beam and flexural members. by finding the section modulus we can find the resistance to remain unchanged when the force is applying to the object or substances. S= I / Y S - section…

ROOF DESIGN :An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.   ROOF RAIL CONSIST THE FOLLOWING PARTS  The Outer Pannel Front Roof Rail Bow Roof Rail 1 Center Roof Rail…

Aim:   The main aim is to design the fender model with the necessary mounts using the class-A surface.   Mounts:   Bumper A-Pillar Sill BAFFLE Drip     Theory:   Fender:   A fender is a part of an automobile that frames a wheel well (Fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other…

AIM: To create a report on fender regulation and to calculate the wheel Arc area and prove whether the car will pass the standards or Not by Using the Europian Standards. Fender: A fender is the part of a car that protects and frames its wheels and keeps mud from splashing it. Most modern vehicles have fenders…

Objective  Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters.  Introduction   The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or trunk on rear-engine and some mid-engine…

UNDER BODY COATING: An undercoating is a spraying accessory that protects the vehicle’s body underneath. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but…

BENCHMARKING   Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best in class.” The point of benchmarking is to identify internal opportunities for improvement. By studying…

AIM:  To create the automotive door trim panel from the given class A surface and a thickened part with the required features to locate, mate and assemble the components. OBJECTIVE: The door trim panel with the necessary surfaces developed along with the engineering features on the B side surface that constraints…

Objective: To design and develop B-Pillar from given Class’A’ surface and master section into a functional product design, following the OEM design standards with the injection molding principles. The tooling axis for the given Class-A Surface should be created to meet the requirements of the draft angle. Perform…

AIM: To create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench. After creating the assembly make use of…

AIM :- Create the Dog House for the Door Trim SOFTWARE USED: CatiaV5. INTRODUCTION: DOG HOUSE: Dog house is an engineering feature used in plastic trim design. Dog houses are used as supporting feature. Sometimes other engineering features like snaps; locators etc. are mounded on them to increase their strength.…

AIM :- Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    CONSIDERATION :- Heat Stakes and the locators considering the…

AIM :- Create the rib for the Drill Handle CONSIDERATION :- OFFSET 3MM Guidelines for Bosses:   Draft  - 0.5 degrees on the walls of boss   Thickness -  Typically 40%* of the nominal wall at the base.   Height to Diameter Ratio -  3:1   Radii - 0.25mm maximum radii.  …

AIM: To make a model from the provided class-A surface. INTRODUCTION: CLASS-A SURFACE: a surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surfaceand the outer most surface. CLASS-B SURFACE: a surface below a certain thickness from the class-A surface…

AIM :-  Coin Holder Plastic component through the given Class-A surface DESCRIPTION: Class A surface: Class-A surfaces is a term used in most in automotive design to describe a set of freedom surfaces of high efficiency and quality. B SURFACE CREATION: As usual B surface is created using standard procedure…

Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. DESIGN CONSIDERATION Class – A surface should be aesthetically…

OBJECTIVE :- Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    Step of Draft Analysis : enter SURFACE…

AIM: Write a code in matlab to parse the thermodynamics data file.   OBJECTIVE : 1.Write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the data file. You will be reading this file NASA thermodynamic data. The formulae are shown…

AIM:- To write a code to calculate a globle maxima of STALAGMITE function.   OBJECTIVE: Write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. Clearly expalin the concept of genetic algorithm in your own words and also explain the syntax for ga in…

OBJECTIVE:- Write Code and Describe the transient behavior of a system. A simple Pendulum.The way the pendulum moves depends on the Newtons second law. When this law is written down, we get a second order Ordinary Differential Equation that describes the position of the "ball" w.r.t time. THEORY:- An ordinary differential…

OBJECTIVE:- 1. Write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm.                      2. Create an animation file of the plot Introduction:-Forward kinematics refers to use of kinematics equation of a robot to compute the position…