Project Objective:- In This Project, I am Going to Suggest a Big Car for Mr.D.S. Pughazhyendhii Under 8 to 10 Lakhs on Road for Official and Family Purpose Traveling Distance Around 500km. 01. Suggested Cars Listed Below:-  01. Hyundai Vennu 1.4 CRDi MTE. 02. Mahindra XUV 3000 1.5W6. 03. Nissan Kicks XE Diesel.…

AIM: Study the underbody coating used in automobile industries. Objectives: Study about underbody coating Study about types of underbody coating and its advantages and disadvantages. Procedure: Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile.…

DESIGN OF CAR HOOD HOOD It is the hingedcover over the engine of motor vehicles that allows access to the engine compartment, or trunk on rear-engine and some mid-engine vehicles) for maintenance and repair.         Hood Consists of Outer panel Inner panel Stiffner pad Hinge Reinforcement Stricker Reinforcement…

AIM: Section modulus calculation and optimization Objective: To find the section modulus of the hood and optimisation to improve the overall section modulus. Section Modulus: The section modulus (S) is geometric property of the cross section used for designing beams and flexural members. It does not represent anything…

Aim:      To design various sections of a Car Roof based on the given inputs, such as roof styling, design parameters & standards and to do a curvature study on the roof and perform calculations to validate and determine the position of the Bow-roofs using NX CAD. Introduction:       A…

Wheel Arch gap - Calculations   Aim :      To calculate the wheel arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards. Draw the lines at the required angle and points for the European standard. Measure the…

AIM : Creating Drip Area, Bumper Mount, Sill mount, A-Pillar mount and Baffle mount designs on Fender. THEORY : FENDER The fender is the car body part that frames the wheel. Its purpose is to prevent sand, dirt, rocks, and other road spray from being thrown into the air by the rotating tire and close the engine component.…

CAR BACK DOOR DESIGN Aim: To design back door of car using given outer class 'A' surface. What is back door of a car? A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of the luxury…

CAR BACK DOOR DESIGN Aim: To design back door of car using given outer class 'A' surface. What is back door of a car? A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of the luxury…

Aim: To create a Base Bracket Plastic Component through a given Class A Surface and perform Draft Analysis on the final plastic component. Objectives:  Creation of Tooling Axis. Creation of Class B and Class C surface. Creating a solid part out of surface modelling. Draft Analysis of Class A surface and…

Objective : I have created individual parts modek 1 ans model 2 after making an assembly  Assembly model 1. Assembly : Quick return mechanism. 1.Body 2.Body 3.Body 4.Body 5.Body   Assembly model 2 1.Body 2.Body Conclusion : I have created a part model as per the given drawing and assembled it    …

DESIGN OF CLASS A, CLASS B AND CLASS C SURFACE OF SWITCH BEZEL USING CATIA V5 Aim The aim of this project is to develop the product design of the switch bezel with the help of the class A surface following the OEM standards. Introduction Class A Class A surface is the term mainly used in automotive design industry. It…

AIM Create Rib and Screw boss for the door handle considering design rules INPUT Given Class A surface of door handle with the thickness of the component 2.5 mm. Procedure for the projects Creating the tooling axis Draft analysis of Class A surface Creating Class B surface Creating Class C surface Surface and…

DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model…

AIM -  Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3 mm…

AIM  To Create the Dog House for the Door Trim considering the design rules through the given Class-A surface. THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling axis.  Procedure Check the connectivity…

Aim :        To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. Objective : Create the required Tooling axis by using master section and bisecting methode. Design the Class-B…

   Development of a Door Trim panel   AIM :- To create a CAD model for door trim panel's parts by considering the given inputs of class A surface along with master section by following the design rules followed in OEM and tier1 companies.   Objectives :-   To create individual tooling axis for the parts and perform draft…

AIM: Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.   Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the                       necessary properties. P clamp       Process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part design.…

Aim: 1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given Data: CAD data of the following Connectors: DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: 1. Download connector 3D data from www.te.com DT06-4S…

WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE AIM- Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE- The objective of…

Aim: To flatten the wiring harness and the draft the wiring harness assembly.   To place the flattened view on a drawing sheet. To ensure bundles with protective coverings has different visuals on drawing view   Harness assembly:   Step - 1: Create a product file and navigate to the Electrical Harness Flattening for wire…

WIRING HARNESS DESIGN PROJECT 1 AIM:  To design and develop the Wiring harness on Given V6 Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. GIVEN ENGINE DATA FILE: Engine cad data to be downloaded from www.grabcad.com…

  Aim: To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5.  Given:                     DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility, easy removal, and easy maintenance of attached equipment and…

Aim : Assemble and apply GD&T to the butterfly valve assembly drawing Softwares Used Siemens NX 12  Butterfly valve Assembly After the design, all the models should assemble with appropriate constraints. The assembly is created by first placing the body in position and mating other parts to it with the application of different…

1. What is BIW and define its parts?Ans. Body in White (BIW) is an automotive manufacturing process in which a Vehicle's or a car body's frame is welded or joined together after dipping each BIW part into the white bath(undercoat). This stage comes between, after the primary electrochemical dipping process…

1)What is the process of project execution activity?                       1)RFQ received - This id the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements,specifications etc. in form of documents…

Q.1. What is Design Methodology?ANS. Design Methodology is sequence of steps which we have to follow while doing design.Above image is of design methodology and steps involve in it.Purchase Order:  We start designing after customer gives us purchase order. So, basically it is indication to start designing…