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Syllabus
This course is full of best-in-class content by leading faculty and industry experts in the form of videos and projects
Course Overview
- This course is structured to cover the manufacturing processes of metallic and non-metallic materials.
- The design of this program includes the importance of
- Safe disposal of manufactured products.
- Benchmarking, which makes the learner excel in the chosen field of work.
- Engineering economics, basics on the cost of manufacturing, life cycle cost, and depreciation.
- Intellectual Property Rights.
Course Syllabus
On a daily basis we talk to companies in the likes of Tata Elxsi and Mahindra to fine tune our curriculum.
Module 1 - Introduction to Manufacturing
- What is manufacturing?
- Various definitions or concepts of manufacturing - Primary and secondary manufacturing processes
- Manufacturing methods of metallic materials
- Manufacturing from the liquid state
- Manufacturing by the material removal process
- Manufacturing by material shaping in solid-state metal-forming processes
- Manufacturing methods of non-metallic materials - polymeric and composite materials
- Types of manufacturing defects
- Safe disposal, recycling, or re-use of manufactured products including scrap
- Concept of cremation of manufactured products
- Case studies on simulation tests for improving the robustness of manufactured products either on existing products or conceptual innovative products
Module 2 - Manufacturing of Metallic Materials from Liquid State (Metal Casting Process)
- What is casting?
- Classification of casting processes.
- Elements of casting process patterns and moulds
- Permanent and expendable cores.
- Elements of gating systems
- Classification of melting furnaces
- Mould making, melting, pouring, fettling, and finishing
- Casting defects
- Causes and remedies
Module 3 - Manufacturing of Metallic Materials by Metal Removal Process
- Classification of the material removal process
- Material removal using the lathe
- Classifications and brief concept of chip formation
- Drilling, milling, and grinding processes
- Superfinishing operations
- Polishing, honing and lapping
Module 4 - Manufacturing of Metallic Metals by Shaping in Solid-State Metal-Forming Processes
- Forging
- Extrusion
- Rolling
- Drawing
- Wire drawing
- Tube drawing
Module 5 - Manufacturing of Metallic Materials by Shaping in Solid-State Metal Forming Processes and Joining Processes
- Spinning
- Concepts of welding, brazing, and soldering
- Defects
- Causes and remedies
Module 6 - Manufacturing Methods of Non-Metallic Materials - Polymeric Materials
- Polymer material classification
- Thermoplastics
- Thermosets
- Extrusion and film blowing
- Sheet thermoforming, blow molding, and compression molding
- Injection and hot compression molding
Module 7 - Manufacturing Methods of Composite Materials
- Classification of composite materials
- Manufacturing of polymer composites
- Hand lay-up, vacuum moulding, spray lay-up, pultrusion, Resin Transfer Molding (RTM), Filament winding
- Manufacturing of metal matrix composites
- Vapour deposition
- In-situ fabrication
- Liquid state fabrication
- Semi-solid state and Solid state method
- Manufacturing of ceramic matrix composites
Module 8 - Concepts of Joining, Welding, Brazing, Soldering, Adhesive Bonding, and Shrink Fitting
- Joining, welding, brazing, soldering, adhesive bonding, and shrink fitting
- Assembling of parts to make finished or semi-finished parts
- Fabrication methods employing the joining and assembling of parts to realise the final product.
Module 9 - Concepts of Non-traditional Machining and 3D printing
- Non-conventional manufacturing methods
- Additive manufacturing methods
- 3D printing
Module 10 - Benchmarking of Manufacturing Process
- Benchmarking and its importance
- Concepts like on-time delivery
- Capacity utilization
- Cycle time and change over time
- Customer returns or complaints
- Cause and effect analysis, and remedial measures
Module 11 - Elements of Costing in Manufacturing
- Concepts of interest - Types simple interest, compound interest, and interest factors
- Present, Future and Annual worth analyses
- Replacement analysis
- Contender vs defender
- Concept of depreciation, cost analysis of product, and concept of life cycle cost
Module 12 - Introduction to Intellectual Properties and Importance of the Same in Safe Guarding the Manufactured Products
- All about patents
- Design registrations
- Copyrights
- Geographical indications
- How to get an IP right, its maintenance and selling of the IP rights
Our courses have been designed by industry experts to help students achieve their dream careers
Industry Projects
Our projects are designed by experts in the industry to reflect industry standards. By working through our projects, Learners will gain a practical understanding of what they will take on at a larger-scale in the industry. In total, there are 2 Projects that are available in this program.
Case Study of a Forearm Crutch
In this project, learners have to develop a report on the parameters of the manufacturability of a forearm crutch.
Case Study of a Medical Equipment
In this project, learners will have to analyze an image of medical equipment, and submit a report related to its manufacturing aspects.
Our courses have been designed by industry experts to help students achieve their dream careers
Ratings & Reviews by Learners
Skill-Lync has received honest feedback from our learners around the globe.
Instructors profiles
Our courses are designed by leading academicians and experienced industry professionals.
1 industry expert
Our instructors are industry experts along with a passion to teach.
19 years in the experience range
Instructors with 19 years extensive industry experience.
Areas of expertise
- Mechanical
- Material science and engineering
- Composite Structures
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