Challenge

Wiring harness routing & packaging Rules Week 3 Challenge

Aim: Define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.

Clip Definition:

This another important component of the Wiring harness which should be defined before wiring harness routing . Following important parameters required to be defined

  • Entry Point & Plane
  • Base Plane
  • Exit plane

Define "Geometry Parameters:

process:

  • Create two points one as entry and another as exit point.
  • create planes at two points and another at base.
  • Switch to Electric part desgn
  • Click on support defination - select part - select entry point - select entry plane, exit and base plane.
  • Again Click on support defination - select part - select exit point - select exit plane and base plane as secondary plane is automatically taken.

Define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties.

Backshell Definition:

Backshell are plastic molded parts used at wire entry side of connectors either for protection or to improve aesthetics / appearance of harness . These are not mandatory parts of Wiring harness . Are always optional and driven by Cost .

Define "Geometry Parameters:

Process:

  • create Back shell entry point.
  • create axis system for back shell entry.
  • create bundle connection point.
  • switch to Electrical part design.
  • Define part electricaly as back shell.
  • Then define Back shell connection point.
  • Define bundle connection point.

Create Following Corrugated tubes & Add them in Catalogue under “Slit COT” family.

Name

ID (mm)

OD (mm)

Thickness (mm)

15mm COT

12

15

1.5

20mm COT

17

20

1.5

35mm COT

32

35

1.5

10mm COT

7

10

1.5

5mm COT

3

5

1

Process:

  • Switch to Electrical part design
  • Select Define protection Part
  • Click on part (on file name in specification tree)
  • Provide given parameters and bend radius as '1.5 x Outer Dia'.

Catalogue Cretation:

  • New part - catalogue document - add family - give name - type - select Conduit - save.
  • Open part to add catalogue - store device command - select catalogue - family - Slit_cot_tube - ok

5mm COT:

10mm COT

15mm COT

20mm COT

35mm COT

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