Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

Assemble and apply GD&T to the butterfly valve assembly drawing Creating the Assembly of the Butterfly Valve by using Siemans NX. Operations Move Components Assembly Constraints First inport the all individual parts of the Butterfly valve in the Assembly workbench by using add command. Body, Stem, Retainer, Plate,…

AIM: To Design the outer upper and lower panel, inner panel with the necessary reinforcements by following the Master section with the design parameter for the given class A surface. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo compartment, often…

Aim: To design a Car Roof and to do the curvature study to resist Heat distortion and snow load condition of the same. Intraduction: Roof is not just a styling surface, it provides protection to the vehicle occupants so we need a good structure to the roof. In the roof assembly we have roof rail, roof bow, roof support…

Aim:- To Calculate the Wheel Arch gap at required points and checks whether the car passes the Eurepean standard. Fender:- A fender is a part of the automobile that is placed just above the tyres/wheels (both of the front and back). The purpose of the fender in an automobile is to prevent sand, mud, rocks, liquids, and…

Aim:- To design a front fender from the given skin data and the master section provided with Drip mounting, A-pillar, Sill, Bumper, and Cowl mountings. INTRODUCTION:- A fender is a part of the automobile that is placed just above the tyres/wheels (both at the front and back). The purpose of the fender in an automobile…

AIM: To calculate the section modulus use section of the Hood for analyzing its strength and then optimizing the hood panel for comparing the section modulus. SECTION MODULUS: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric propertic…

AIM- Design Hood Outer Panel, Inner Panel and reinforcements with the given outer hood skin and by following the Master Section with the Design parameters. Introduction The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or trunk on rear-engine…

Automotive Underbody Coating Underside of vehicles serves as an intermediate between metal components of a vehicle and outer environment. Underbody of vehicles is prone to damages due to harsh environmental conditions. Underbody coating provides long term protection from corrosion to car's underbody. It also…

In this challlenge, I suggest presently available big cars in the market for the following case. Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native…

  Aim:- To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Apply Protection coverings as required. Given  Engine DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Provide clips/clamps as per requirement. Make sure that there is no any fauling case while designing the wire harness.…

Assy_Back Door Wiring Harness Aim:- To route the wiring harness on the given Back Door of car body and prepare the flatten view drawing in CATIA V5.  Given Back Door  DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Provide clips/clamps as per requirement. Make sure that there is no any fauling case while designing the wire…

AIM:- To Flatten the given Wiring Harness by Electrical Harness Flattening Workbench and Drafting the Flatten Wiring Harness. Given Above Harness Flatten in Electrical harness Flattenting Workbench HARNESS FLATTENING: We go the Harness Flattening Workbench and define the Flattening Parameters. We use the Extract command…

In this challenge Prepare Interconnection the harness A and B in one product file with help of to define mechanical components electicaly and prepare harness A and B layout as per given. Given Layouts Harness A Harness B Using Connect Electrical Devices option we will connect these harnesses. Checking the bundle continuity…

Wiring Harness Routing Given Wiring Harness Routing Layout we are going to route the wiring harness layout using Electrical Workbench. Connectors that are given to us includes, DT06-4S DT06-6S DT06-2S DT06-08SA The connectors are the mechanical parts that need to be converted into electrical parts in order to route the…

                   Wiring Harness Routing and Packaging Rules In this challenge, We are first going to define a mechanical cad component electrically by setting up the geometrical parameters and then using the Electrical Pat Design workbench we will define the electircal…

WIRING HARNESS DESIGN In this challenge, first we are going to set up the geometrical parameters for the given cad models which are connectors and a connector clip. Setting up Geometrical Parameters C-DT06-08SA Connector       174357-2 Female Connector      85229-1 Cavity (Connector Clip)      After creating geometrical…

Aim: To crate a CAD Model (Door Trim Panel) with attachment features considering features considering the given inputs, design rules and following the OEM standards.  This Project explain in brief regarding the Design life cycle followed in automotive industry by working on practical Model car interior door trim which…

4 Bar Quick Return Mechanism : Draw one by one parts  First part creation Draw the sketch according to given dimensions And then pad it Follow same process to all parts. Second part creation 3rd part creation 4th part creation 5th part creation   Final Assembly Model   CV JOINT CREATION :   First part…

AIM:- To create B piller using given Master Section and create Engineering features following design rules and perform the Draft Analysis on the final part body. TOOLING AXIS:-  Tooling Direction is basically the direction that the core pulls apart from the cavity. And some components have ribs, pockets, walls....…

AIM:-  To create a Door Applique from the given class A surface with engineering features such as Heat Stakes and Locators and also perform Draft Analysis on the final part body. Create Tooling Axis:-   Tooling Axis Tooling Direction is basically the direction that the core pulls apart from the cavity. And…

AIM:- To create Screw Boss and Dog House for the Center Console Coin Holder considering the design rules and perform the Draft Analysis on the final component. Screw Boss:-  Screw Bosses find use in many part designs as points for attachment and assembly. The most common variety consists of cylindrical projections…

AIM:- To create the rib for the center console coin holder considering the design rules RIB DESIGN:- Rib provide a means to economical stiffness and strength in molded parts without increasing overall wall thickness. They also failitate  Locating and arresting components of an assembly. Providing aligment in mating…

AIM:- To create the core and cavity blocks for a switch bezel by considering the all design rules. Tooling Axis:- Tooling Direction is basically the direction that the core pulls apart from the cavity. And some components have ribs, pockets, walls.... are going to be drafted based on the Tooling Direction. So make…

AIM:- To Draft a COIN HOLDER from the given Class A surface by adding of 2.5mm thickness. TOOLING AXIS:- Creating Tooling Axis is used to draft given component and it is also used given direction to mold opens. First visually check given Class A surface for to find out tooling axis which is cover all faces. Here the coin…

AIM :- To Draft a Door Arm Rest from the given Class A Surface by adding of 2.5mm thickness. TOOLING AXIS :- Creating Tooling Axis is used to draft given component and it is also used gives direction to mold opens, Here using bisecting method to create Tooling direction. First visually check given Class A surface for to…

Draft analysis report for both the given Class-A surface and the final plastic component. THE DRAFT ANGLE IS "1 DEGREE" ISOMECTIC VIEW FRONT VIEW SIDE VIEW TOP VIEW   REPORT TOOLING AXIS First  check the connectivity of the Class A surface of Switch Bezel model. With help of Join and Boundary commands to ensure…

Draft Analysis for Class A surface Isometric view Front view Side view Top view   Report Tooling Axis and Draft Analysis Frist observe the given Class A surface for to create tooling axis and selecte which axis is posible to Draft of given Class A surface. After that Intersetting given Class A surface to tooling axis…

Fan cover surface draft analysis Isometric view   Front view  Side view Top view   Report Draft Analysis and Tooling Axis First observe the given class A surface to choose the tooling axis and select which axis is cover more phases of the given surface to draft.  After conform tooling axis Creat dummy…