Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram.

Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)

 

Download connector 3D data from www.te.com

  • DT06-4S
  • DT06-6S
  • DT06-2S
  • DT06-08SA


The objective of this project is to first, download the given files from TE.com then define them as an electrical connector or equipment and give all the required electrical properties to them using the electrical part design workbench and lastly route the following harness layout in electrical workbench on CATIA V5.

These are the steps required to do in this project-

  1. Create the required geometrical parameters for connector
  2. Create a bundle entry point
  3. Define part as a connector
  4. Create bundle connection point
  5. Create a connector connection point
  6. Saving the connector in catalogue
  7. A sketch created on a plane with dimensions appropriate for the dimensions of the entire harness assembly
  8. The connectors are moved and oriented on the sketch according to the requirements
  9. Defining the Geometric Bundle
  10. Creating Multi-Branchable, Branch Points and Connections

The given components are as follows: 

  • DT06-4S
  • DT06-6S
  • DT06-2S
  • DT06-08SA

DT06-4S

Defining the Geometrical Parameter to the part

 

Defining part as a Connector

Defining Bundle Connection Point

Defining Connector Connection Point

Saving the Connector in Catalogue

Likewise the same is done for the remaining connectors

DT06-2S

DT06-6S

DT06-08SA

A sketch created on a plane with dimensions appropriate for the dimensions of the entire harness assembly

The connectors are moved and oriented on the sketch according to the requirements

Defining the Geometric Bundle

Creating Multi-Branchable, Branch Points and Connections

Corrugated Tube Protective Covering is applied

 

Final Wiring Harness

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