Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

Objective: 

  • To download the 3D CAD files from the fiven website and to define them as electrical components and to make a catalouge for the components.

Introduction

Connector

  • An electrical connector is an electro-mechanical device used to create an electrical connection between parts of an electrical circuit, or between different electrical circuits, thereby joining them into a larger circuit.

Mounting clips

  • They are used for supporting conduits. These clips are made of High Quality Impact Resistant Poly-amide. The mounting clips are stackable and are fixed with the help of screws on to the panel or equipment surface.

Specifications:

Connectors: 

  • Deutsch DT06 – 08SA
  • Tyco 174357-2 

Mounting Clip:

  • Tyco 85229-1 

PROCEDURE

For Deutsch DT06 – 08SA

  • First the open the CAD data into the catia software and define the connector based on the terminals. Create a mid point on the both sides, connector connecting side and bundle connecting side.
  • In connector connecting side define the connector connection point with respect to the axis system.
  • Same way define the bundle connection point definition in the bundle connecting side with respect to the axis system created.
  • After that, store that connector in the device and create a catalog seperately where all the connectors will be stored.

                                

                               

                               

For Tyco 174357-2 

  • Open the cad data into the cataia software and define the device as the connector using the electrical device definition as the connector.
  • Then create a mid point on the connector connecting side and insert the axis on that point. 
  • After doing that, define the connectr connection point with respect to the axis created.
  • Create a point on the bundle connecting side and define the bundle connection point using the electrical definition point toolbar.
  • Now, define the device as the cavity using the point created on it along with the ais system. 

                          

                           

                           

                           

For Tyco 85229-1 

  • Open the cad data into the catia software and define the clip as define equipment from the electrical device definition toolbar.
  • Create a mid point and insert the axis system on that point. This axis system should be similar to the connector axis system for the cavity.
  • Then define the cavity definition point using the electrical connection point definition.

                                       

                           

Assembly for Tyco 174357-2 and Tyco 85229-1 

  • Open the electrical assembly workbench and insert the the two electrical devices and join these two components using connect electrical devices. 

                         

Tree Structure

For Deutsch DT06 – 08SA

                                   

For Tyco 174357-2 

                              

For Tyco 85229-1 

                         

Assembly Tree Structure

                       

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