Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

Aim

To define the given connectors electrically amd define the necessary properties to the connector and clip.

Wiring harness

Wiring harness is the assembly of wires ,connectors,terminals,protection coverings, insulations,clips,clamps,fause and relay box,retention devices,u guiding channels,electronic components.a system of insulated conducting wires bound together with insulating materials ,used in the electrical system of machine.

Connectors

An electrical connector is a electro mechanical device used to join electrical termination ands create electric circuits. Electric connectors consist of housing,terminals,wedge,hooks,seals,cavity,mounting clip etc..

Connectors are plastic molded housing with locking and retention feature.

Connectors parts

Connector

Mating part

Male part

Mounting clips

Methodology used for creating the connector assembly

Types of workbenches used

  1. Mechanical part design
  2. Electrical part design
  3. Electrical assemble design

Mechanical part workbench

In this workbench the required geometrical paramters are created in the workbench.

1) points

2) Coordinate system

Electrical part design

Here the mechanical parts are defined into the electrical parts .

Define connector

This option is used to define the connector as electric part . Here the the number of terminals is indicated at initially.

Define connector connection point

This point is used to joining the male and female parts of the connector. Its placed at the ating suface .

Define bundle entry point

This option is used to define the bundle entry point at one end of the connectrs where the wire bundles are enetered .

Define cavity connection point

This point is used to define the mounting point for the clips.

Define cavity

Initially the given clip is defined as the mounting equipment. After that the cavity point is defined .

Electrical assembly workbench

In this workbench all the defined electrical parts are assembled . The assembly is created depends on the defined connection points and axis systems.

Final product assembly

Conclusion

The given connector and mounting clips are assembled by using electrical assembly and the required geometrical parameters are created in electrical and mechanical part design

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