Challenge

Week 9 Tension and Torsion test challenge

OBJECTIVE: To perform the tension and torsion test on the specimen provided

CASE 1 - TENSION TEST

PROCEDURE for TENSILE TEST:

  • Drop the Explicit Dynamics
  • Add materials required
  • Import the geometry from library
  • Rename and assign Steel 1006
  • Create two coordinate systems on both the sides
  • insert the Patch confirming method for Meshing
  • Assign the face sizing and element size
  • Click Generate the Mesh
  • Add fixed support for one side of the model
  • Add displacement load for the other end
  • Input 18mm displacement along X axis

Analysis Settings -

Equivalent Stress -

Total Deformation:

Temperature:

CASE 2 - TORSION TEST

PROCEDURE for TORSION TEST:

  • Drop the Explicit Dynamics
  • Add materials required
  • Import the geometry from library
  • Rename and assign Steel 1006
  • Create two coordinate systems on both the sides
  • Insert the cylindrical coordinate system for the central region
  • insert the Patch confirming method for Meshing
  • Assign the face sizing and element size
  • Click Generate the Mesh
  • Add fixed support for one side of the model
  • Add displacement load for the other end and input 1200 degree along the y axis of the new coordinate system
  • Select the cylindrical coordinate system created for the center part

Analysis Settings:

Equivalent Stress:

Total Deformation:

Temperature:

RESULT:

S. No. Test Type Equivalent Stress (MPa) Total Deformation (mm) Temperature (Degree C)
1 Tension 588.8 18 270.93
2 Torsion 544.3 10.393 428.71

CONCLUSION:

  • Equivalent stress is higher in Tensile Test
  • Temperature is higher in Torsion test and it breaks faster
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