Challenge

Week 9:Super Charger Simulation Project

Aim:

To Complete Boundary Flagging and run NO HYDRO.
  • Get Supercharger performance data (i.e total pressure ratio vs mass flow rate)
    • Array of Pressure Ratio = [ 1.1 1.5 2.0 2.2]
    • i.e for these 4 values of Pressure ratio get the mass flow rate and plot the graph between the total pressure ratio and mass flow rate for these 4 values.
  • Compare results with and without total_energy_solver
  • Check if mass is conserved.
    • Make use of MS EXCEL to check whether mass is conserved or not.
    • Import the data of mass flow rate at Inlet and Outlet and add them up.
    • After adding, ideally it should be zero for mass to be conserved but it will not be exactly zero.
    • The difference should not be more than 2e-4 kg/s.

Geometry:

The Super charger geometry was imported into the Converge and then the cad clean up and diagnosis was done.

Grid Control:

  • Element size:dx = 0.002m, dy = 0.002m & dz = 0.002m

Case setup:

  • Application: General Flow
  • Solver: Transient solver
  • Simulation type : Gas
  • Material: Air
  • Species: O2 and N2
  • Simulation mode: Full hydrodynamic
  • Simulation time parameters:
    Start time:0 sec
    End time: 0.01 sec
  • Region & Initialization:
    Created a region for initializing the setup
  • Boundary conditions
    Inlet - Inflow - Pressure -1 bar at 300k
    Outlet - Outflow - Pressure - 1.1,1.5,2 and 2.2 at 300k
    Left lobe - Wall - Rotating wall - 216000deg/s, centre 0 @z axis.
    Right lobe - Wall - Rotating wall - 216000deg/s, centre of left lobe @z axis.
    Casing - Wall - Law of wall @300k
  • Turbulence Model - K epsilon
  • The time interval for writing 3D output data files: 6e-5 sec
  • The time interval for writing text output:1e-6 sec
  • The time interval for writing restarting output:6e-5
  • Maximum number of restart file saved:3

Results:

Total cell count:

Temperature:

Mass convergence:

Pressure ratio Mass flow rate at inlet kg/s Mass flow rate at outlet kg/s Error
1.1 -0.29 0.26 -0.03
1.5 -0.22 0.24 0.02
2 -0.12 0.15 0.03
2.2 -0.1 0.136 0.036

Performance report:

Conclusion:

Supercharger simulation was done successfully.

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