Week 9 - Project - Master Section Development

AIM: - To Create a CATIA parametric structure with publication command.Software: - Catia V5Introduction:To create any product, require some sub-components and create the link between the for the product.Publication of the part can solve the Mismatch in the Tree and Also easy for replacing the final part in the assembly. For…

Slider & Insert Step-11 and then create the extra attachments of the slider and to attach the slider screw sketch on the slider side part and with the 40mm length and in vertical ¾ of the slider height with 300 of the angle use extrude cut option to remove the parts Step-12 and clear the way of the slider and…

AIM To design the Roof with Front Roof Rail, Bow Roof_1&2, Center Roof Rail, and Rear Roof Rail. Objective Design a Roof with its components by following the master section of the front roof rail (at least One Front roof rail, two bow roofs, one Center roof rail, and one rear roof rail) with all the design parameters.…

AIM Calculate the section Modulus for the HOOD for analyzing the strength of the component and the need to optimize the design. Tool NX-CAD  SECTION MODULUS Section modulus is a geometric property for a given cross-section It is generally used in the design of beams or flexural members; it is also referred to as the Polar…

FENDER DESIGN OBJECTIVE: The main objective of this project is to design a fender using design software NX - CAD INTRODUCTION: The design of any product starts from a requirement. The design engineer sketches the product based on the requirement. Then the 2D sketch with the proper dimensions is converted into the 3D model…

Aim: - To Design the Hood outer panel, inner panel, and the necessary reinforcements by following the Master section mentioned with the design parameter. And assemble of Hood inner panel, outer panel, latch, hinge, and the reinforcements Inputs Fig class-A Fig Striker Fig Hinge Assembly Software NX12 PROCEDURE: - Rules…

UNDERBODY COATINGS: Underbody coatings are those which are used to prevent car bodies from rust & corrosion. This underbody coating helps in protection from dust and moisture also some other factors such as poor road conditions, rocks getting thrown from tires, and denting the metal and salt from water during monsoon…

Benchmarking is a process where you measure your company’s success against other similar companies to discover if there is a gap in performance that can be closed by improving your performance. Studying other companies can highlight what it takes to enhance your company’s efficiency and become a bigger player…

Aim: - To Define the mechanical parts electrically and the prepare engine harness bundle and flattening has to be done in the CATIA. And the 2D drawing of the bundle with connector representation and different color coding for a bundle with protective cover OBJECTIVE To Routing the Engine Harness Bundle Flatten the Bundle…

Aim: - To Define the mechanical components as electrically and prepare the catalog for the components OBJECTIVE To design the WIRING_HARNESS_ROUTING for the tailgate and use the FLATTENING the geometrical bundle. Software      CATIA v5 INPUTS BIW panel Find the connectors and clips that are required to use…

Aim: - To Define the mechanical parts electrically and the prepare bundle flattening has to be done in the CATIA flattening workbench. And the 2D drawing of the bundle with connector representation and different colour coding for a bundle with a protective covering OBJECTIVE To Flatten the Bundle and to create a 2D representation…

Aim: - To Define all the mechanical components into Electrically defined and prepare the bundle routing for the connectors and orient the bundle in the proper direction using the rotate command. OBJECTIVE To define the connectors are electrically defined and add the bundle connections for the connector. Software CATIA…

Aim: - To Define the mechanical components electrically and prepare the catalog for harness 1 and harness 2 and prepare the interconnection for harnesses A and B. OBJECTIVE To design WIRING_HARNESS_ROUTING by using given PART_WORKBENCH, ELECTRICAL_PART_WORKBENCH, ELECTRICAL_HARNESS_ASSEMBLY & INSTALLATION, ELECTRICAL_ASSEMBLY_WORKBENCH.…

P.CLAMP Download the file from the source and convert the file format to CAD PART file format and save it in the required folder. The next step is to define the CLIP as the ELECTRIC COMPONENT to define the clip we need to create the point and planes for the clip Open the clip in the part workbench use the POINT command…

Downloaded the required files from TE.com. website in IGS files after that open those files in CATIA. For designing the Wiring harness in Catia we have to do some CUSTOMIZE for Catia.In my case, I added what are the required workbenches I added to my Catia welcome page                …

AIM:   To create a BOM and Hardware list (BOP) for the complete fixture assembly from challenge 8.   PROCEDURE:   Bill of materials is a file, which includes all the information required for the assembly of printed circuit boards. It is one of the most important things required while manufacturing PCBs.…

OBJECTIVE Draft a Key sheet and a Layout Sheet for the Fixture assembly from the given panel Create Assembly drawing and Child Part Drawing for the Base Unit designed.   fig assembly Key Sheet fig Base unit detailing  fig Base unit attachments   Fig rough locators

What are the Drawing templates? Drawing template is the formate that consists of all the data of the particular part design or assembly and it gives the information of the part dimensions and location, shape structure relative to the parts surface finish for the parts can be shown .once the 3D design was completed and…

OBJECTIVE To Design the rough locators for the Fixture, and perform 3D finish for all the Units (including Pin Units). Abstract I have designed different types of pin units and clamp units and power clamp units and Rest Units for fixing the given fixture assembly. By using the 3-2-1 principle. for pin and Clamp units need…

What do you understand by the 3D finish process? The 3D finish is a process where the design is brought finished and to be ready for final simulation &2D detailing The following points need to be considered while finishing your design Hole concentricity & Hole sizes should be checked to ensure that the parts are…

OBJECTIVE To design the Base Units with all the weldments included. And add all the necessary Units for the fixture assembly for the given car panel. Abstract I have designed different types of pin units and clamp units and power clamp units and Rest Units for fixing the given fixture assembly. By using the 3-2-1 principle…

  What is the Base Unit? What are the typical parts of the Base Unit? The base unit is the unit to mount all the other units like Clamp Unit, PIN unit, Rest Unit, etc. of the tool, also other parts necessary for tools like pneumatic valve Box. The Trunking Cable path will also be mounted onto a base unit. Typical…

                                        Procedure for  Fan Cover Step -1:-  check the Class-A surface for all joints are…

OBJECTIVE To design 3 different type of clamp units with different riser, Blade and clamp arm. And to Design 1 type of clamp units and pin unit for the given car panel. Abstract I have designed different type of Swivel Clamp Units with different risers, blade, clamp arm etc. and By considering a clamping force act at each…

OBJECTIVE To design 3 different types of clamp units with different risers, blades, and clamp arms. And to Design 2 Different types of rest units for the given car panel. Abstract I have designed different types of Power Clamp units by validating a Power Clamp Cylinder and By considering a clamping force act at each end…

OBJECTIVE To design 2 different types of fixed pin units with different pins, risers, Blades &Blocks, and 2 Different types of retractable pins units with different pins, risers, blades, cylinders & blocks Software Catia V5                          …

What is Design Methodology? The design methodology is nothing but the steps followed during the concept designing stages of fixture design. The various stages of design methodologies are Purchase order Inputs from customer Percentage of completion criteria Design outputs              …

What is the process of project execution activity? Project activity means the steps that involve starting the project and the requirements in the project till up to complete the project. that includes customer requirements.                            …

What is BIW & define its parts? Answer BIW BIW fixture means the stage of an automotive Design or Automobile Manufacturing .in which the car body sheet metal component are been assembled by welding and other joining processes BIW refers to the welded sheet metal component which from the vehicles a structure to which…

Cv_Joint images         FRONT _View                           Side_View                         Top_View                   …

Procedure To Development Of B-Pillar Master Section Step -1: - To Develop the master section of a particular component the first step is the visual examination of the part and the final part will like and what are the components included in the particular master section. In my master section it is included with a Dog house…

  Procedure To Design Door Applique Design with Engineering Features Step -1: - To Design the Heat Stakes and Locators For the required component to restrict the unwanted rotations and Movements in the assembly of the Part. Step -2: - To start the Locator and Heat stakes add thickness to the class-A surface for the Door…

Procedure To Design Screw Boss & Dog House for Coin Holder Step -1: - to design the Screw Boss and Dog house on the Coin Holder insert a new geometrical set in the construction features and name as Screw Boss and define the Geometrical for sketching   Step -2: - in the geometrical set extract the coin holder bottom…

CPU _FAN_CASE                                                                                                                                                                                              …

                                        Procedure To Create the Ribs for Coin Holder Step -1: - to Create the ribs or any other features…

                                        Procedure To Create the Core & Cavity of Base Bracket Step -1: - To create the core and…

Procedure To Create Class-B & Class-C & Draft Analysis of Coin Holder Step -1: - check the Class-A surface for all joints are connected properly if any surfaces are required to join use the join tool in Join- Healing toolbar or use the Boundary command in the Extract toolbar.      …

Table Fan Outer Casing                                                                                                                                                                                                                                                  Procedure for Table Fan Outer Casing   Step -1: - Detail…

Procedure for Plastic Knob Ejection system with Ejector pins and Plates, Runner and Gate system, Air vents and Cooling   step-1:-Ejection system with Ejection Pins and Plates Ejection system is mainly used in ejection the component after the molten material fills the core and cavity to remove the final component the main…

Procedure To Create Class-B & Class-C & Draft Analysis of Door Arm Rest Step -1: - check the Class-A surface for all joints are connected properly if any surfaces are required to join use the join tool in Join- Healing toolbar or use the Boundary command in the Extract toolbar      …

Procedure To Create Class-B & Class-C & Draft Analysis of Base Bracket Step -1: - check the Class-A surface for all joints are connected properly if any surfaces are required to join use the join tool in Join- Healing toolbar or use the Boundary command in the Extract toolbar      …

Procedure To Create Class-B & Class-C & Draft Analysis of Base Bracket Step -1: - check the Class-A surface for all joints are connected properly if any surfaces are required to join use the join tool in Join- Healing toolbar or use the Boundary command in the Extract toolbar      …

Component Core   Cavity   Procedure for Car_Door_Bezel   Step -1:- Detail understanding of the Car_Door_Bezel for the mold. Step -2 After completing the component select the material in my case I am taking the material as ABS and it's having a shrinkage of 0.6%(1.006) component size to be increased…