Week 9 - Project - Master Section Development

MASTER SECTION DEVELOPMENT:

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• once an overview of the class A surface by using the boundary command might find gaps in the class A surface.
• replace the gaps by using the multi-section surface and multi-extract.
• offset the class A surface at a length of 2mm.

CREATING THE FLANGES.

• Select the class A Boundary by using the multiple extracts and using the master intersect lines.
• Using the swept at the required angle and intersection line.
• measure the angle between intersect and the created line.
• then get the measure and added with the assumed angle.
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• when offsetting the swept might get gaps in the swept.
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• replace the gap by using the multi-section surface.
• similar way operation on another side.
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• after performing trim operating on the class A surface.
• similarly, the operation goes to the class B surface.

CLASS C SURFACE :

• Select the boundary by using the multi extract and perform the curve smooth to get a smooth swept.
• swept the multi extract the angle 3 degrees.
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• trim the edges by using the trim.
• trim the class A and class C surface.
• get the combination of the class A and class C surface.
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FINAL OUTPUT.

• trimming the class C and A combination with the class B surface.
• multi extract command to extrapolate edges.
• use intersect lines to find the air gaps between two bodies.
• if finds any air gaps resolve them by using required commands like muti extract or extrapolate.
• trim class A and C combination with class B.
• use boundary command getting the boundary means is not the final body.
• if not creating the boundary means it is a perfect body.
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• covert into solid by using the close surface.

DRAFT ANALYSIS AND RUNNING OUTS:

GREEN MEANS 3DEG

RED MEANS 0 DEGREES.

DOG HOUSE:

• create a line by using the reference of the master intersection.
• extrude the line required length.
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• using the thickness surface take the size of 2mm.
• split with the extrude.
• get a final dog house.
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• Fillet them by using the master intersection line at the angle of 3mm.
• interbody fillet is 1mm.
• create the under cut by using the extract the surface.
• split them with the dog house.
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FOUR-WAY LOCATOR:

• Create the line by using the reference of the master section.
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• the pad at the length of 20mm and thickness is 1.5mm.
• chamfer at the length of 6mm angle 45 degrees.
• fillet at the angle of 0.5 degrees.
• make sure for way locator are added into the dog house.
• draft analysis.
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• running analysis.

• RIBS CONSTRUCTION:
• take the reference of the dog house and then take line at the length of 50mm.
• extrude the line at the required length below the flange.
• ribs do not have a certain shape and size.
• extract the surface and offset them 4 times the length.
• use thickness surface at the length of 0.8mm
• create ribs for the requirement.
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• clear the extra parts by using the union trim in the boolean opertion

Draft analysis.

Running analysis of the draft:

GREEN IS 3 DEGREES.

BLUE MEANS 3-0 DEGREES.

RED MEANS 0 DEGREES.

TREE STRUCTURE.

THANK YOU......