Challenge

Week 9 - Project - A pillar Design with Master Section

Week 9 - Project - A pillar Design with Master Section

Aim : Creation of solid body with given A surface, creation of doghouse and locator

  • Use closed body command to create the solids

Given Data:

check for boundry conditions

Tooling Axis

lets create main tooling axis with respect to matersesection of doghouse provided

creating dummy tooling axis1

Dummy tooling axis 2

Bisect to create final tooling axis

Check draft analysis of A section

Asmall area of diffrent draft

All sides satisfy 3degree draft with respect to tooling axis

CREATION OF B SURFACE

Thickness to be given is 2.5mm.

extact A surface and ofset 2.5mm

create boundry for non offseted surface

use sweep comand

join surface

CREATION OF CLASS C SECTION

create sweep from boundry

JOIN CLASS A AND CLASS C

JOIN CLASS A AND CLASS C AND CLASS B TO CREATE CLOSED SURFACE

extrapolate the edges if nessory

check for boundry condition

CREATE SOLID OBJECT

CREATION OF DOGHOUSE FROM MASTERSECTION

CREATION OF SIDECORE/LIFTCORE AXIS

Create a mid plain

Extract the lines of the doghouse master section to create surfaces

extend the lines

also hide extracted lines and extrude wrt sidecore tooling axis

trimm off extra

hide unnessory boundries. and also extract last crossection line behind doghouse .

Trim the limits

create a surface paralal tp top face, extract and ofset it to cut and close the dog hous profile

check for any boundry

Adding hole profile on top

find centerpoint

offset and trim surface to make closed body

CREATING INTERNAL FETURES OF DOGHOUSE

extract the lines from the master section inside doghouse

no boundry found

convert the doghouse fetures to solid and use boolien function to join

JOIN WITH APILLER

creating the botom core sink area

minimum 3mm displasement is required

offset and trim

remove it from main structure

CHECK DRAFT ANALYSISI. IF RQUIED 0.5 DRAFT TO BE PROVIDE

APPLYING FILLETS

DRAFT ANALYSIS

Tree structure

* NOTE Files attached: IGS file, stp file, CAt file, PPT ,PDF

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