Challenge

Week 9 - Project 1 - Door Trim Lower with Engineering Features

Aim:

Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model

Body of content:

  • From the Given Class A surface, B Surface has been created by offset command
  • By doing this there were many missing elements in the CLASS B surface 
  • Sorted out each and every missing element in the Class B Surface with help of various commands like blend, multi-surface, offset, join(remove the surface), trim, offset, and more
  • Once the surface is finished with the outer boundary
  • After completing the B surface the Class C Surface is created from the Class A surface by sweep command
  • As we cannot sweep the whole boundary the sweep is used for tangent continuity
  • And with the join command join all the sweeps into one Class C surface
  • Once the Class C surface is formed with no internal boundary 
  • Trim class C and Class B surface together
  • Once the trim is created join the Class A Surface with trim
  • Check whether there is any boundary in it to confirm the closed body
  • Once confirmed using a close surface to create the part body
  • For Engineering Features such as dog house, screw boss, locators, etc., create a sketch on the surface of the body
  • Pad the sketch with the draft of 1.5 deg and create the wall of the features
  • Use translate Command to copy and move the features to various positions
  • For some features make the surface and then convert it into the part using the thick command
  • Follow the rules respectively
  • The screenshots are attached

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