Challenge

Week 9 - Project 1 - Door Applique Design with Engineering Features

Design of Door Applique

Objective:

  • To design door applique CLASS A, B and C surface
  • Making a solid part from the surface
  • Adding locators to arrest the movment of the door applique
  • Adding heat stakes to attach the door to base panel

Creating tooling axis:

The main tooling axis made on a point on perpendicular to a plane.

Given door appliqe- Class A surface

Class B surface:

Class C surface:

Final door applique:

Draft analysis:

Door applique with heat stakes and Four/Two way locators:

Base panel with cut out for the locators and the heat stakes:

Part images and feature tree:

  • All the heat stakes and the four/two way locators have 1 degress of draft
  • The locators are longer than the stakes
  • The minimum clearene of 1.5 mm is given for the locators and the stakes in the base panel

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