Week 9 - Project 1 - Door Applique Design with Engineering Features

Procedure for making of Locators and Heat Stacks:

First upon check the class A surface. It should not be have any defects.

1) Creation of Tooling Axis:

First create a Point on the Class A surface and create a line through that point, and that will be the tooling axis.

Class B Creation-

First upon extrapolate the separate surfaces. Then by doing Untrim, offsetting and trimming them together, we will get final output of class B surface.

Class C creation:

To generate class C surface, use sweep on boundary of class A surface & then join it with the class A surface to get final output

of class C surface.

1) Now trim that class C surface with the class B surface to get required surface with required thickness.

2) Now by using Closed Surface command from part design, make it a solid surface.

3) Now give thickness to the door attachment in direction of door applique thickness in part design.

4) Creation of Locators-

Locators are here used to restrict motion of body in 12 degree of freedom.

Draw 4-way locators in the two corners of the surface and the 2-way locator in between the in a downward direction such that they all together form a triangle shape. Using this locator only 11 degrees of freedom are restricted and the remaining one is restricted using the heat stakes. Provide clearance around locators.

Heat Stakes Creation-

Extract the body of Class A surface and locate equidistance points on that extract. After that draw a hollow cylinder on the surface.

For proper fixture, create ribs on Heat Stakes.

Add all components in one part body using boolean operations to make it a single body.

Draft Analysis of Solid Body of Door Applique

Draft Analysis of Solid body of Door Attachment-

Different Views Of Door Applique-

Isometric View-

Front View-

Top View-

Bottom View-

Back View-

Right View-

Left view-