Challenge

Week 9 - Parametric study on Gate valve.

Gate Valve:

A gate valve controls the medias flow by lifting the gate (open) and lowering the gate (closed). A gate valves distinct feature is the straight-through unobstructed passageway, which induces minimal pressure loss over the valve. The unobstructed bore of a gate valve also allows for a pigs passage in cleaning pipe procedures, unlike butterfly valves. Gate valves are available in many options, including various sizes, materials, temperature and pressure ratings, and gate and bonnet design

Function:

A gate valves main components as seen in figure 2 are the handwheel (A), spindle (B), gasket (C), bonnet (D), valve body (E), flange (F), and gate (G). The primary operation mechanism is straightforward. Turning the handwheel rotates the stem, which moves the gate up or down via the threads. They require more than one 360° turn to fully open/close the valve. Lifting the gate from the path of the flow, the valve opens. Lowering the gate to its closed position seals the bore resulting in a full closure of the valve.

Geometry:

  • Geometry is impoted to spaceclaim and fluid volume is created. Lift value of gate disc is set up as parameter

Meshing:

  • Naming of inlet and outlet is done by face selecting command
  • Element size = 92.82 mm
  • No:of elements = 137317

Fluent setup:

Material : water

staedy state - state pressure - based solver

Turbulence model - K epsilon

inlet pressure = 10Pa

Outlet - pressure outlet

Method - coupled

case 1: 10 mm lift

case 2: 20 mm lift

case 3 : 35 mm lift

case 4 : 45 mm lift

case 5 : 50 mm

case 6: 60 mm

case 7 : 80 mm

results:

Lift mass flow rate in kgs Q Flow factor(Kv) Flow coeffecient(Cv)
10 0.149 0.5364 53.64 62.01
20 0.24008 0.8642 86.42 99.9
35 0.415 1.494 1.494 172.71
45 0.5131 1.847 1.847 213.52
50 0.559 2.012 2.012 232.6
60 0.632 2.275 2.275 263
80 0.7637 2.533 2.533 292.83

Conclusion:

As lift increases outlet mass flow rate increases

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