Week 9 Machining with Planer Challenge

Objective: To simulate a explicit dynamic case of machining with planar and to evaluate the equivalent stress, total deformation and user defined results of temperature for velocity of 20,000m/s and 15000m/s.

Materials:

1.Workpiece: Steel 1006

2. Cutting tool: Structural Steel

Geometry:

It consists of workpiece and cutting tool.

Mesh:

Using the sizing tool the workpiece is divided into rectangles of 10 rows.

tetrahedron method is used for cutting tool.

Analysis Setting:

For the case1 (20,000m/s) the max energy error is kept at 0.1 and for case 2 (15,000 m/s) the max energy error is kept at 0.5.

1. Velocity:

2.Fixed Support:

Results:

1.Total deformation:

a. Case 1(20,000 m/s):

b. case 2(15,000 m/s):

2. Equivalent stress:

a. Case 1(20,000 m/s):

b. case 2(15,000 m/s):

3. Temperature:

a. Case 1(20,000 m/s):

b. case 2(15,000 m/s):

	Total deformation(mm)	Equivalent Stress(MPa)	Temperature( *C)
Case 1(20,000m/s):	29.259	634.43	376.92
Case 2(15,000m/s):	23.176	494.92	363.51