Challenge

Week 9 Machining with Planer Challenge

Objective: To perform an explicit dynamics simulation to find out the Equivalent Stress, Total Deformation and also insert a User defined result to calculate the temperature of the body.

Procedure:

  • Drop the Explicit Dynamics from Analysis Systems
  • Add Steel 1006 as material from Explicit Materials library
  • Import the model from library
  • Open the mechanical module
  • Rename the geometry as workpiece and Cutting tool
  • Assign Steel 1006 to workpiece
  • Assign cutting tool as Rigid
  • Delet the contacts
  • Generate the mesh as per your requirement
  • Assign the Fixed support for workpiece
  • Assign the velocity as per the case

Analysis Settings:

CASE 1: 15000 mm/s - Velocity

Equivalent Stress -

Total Deformation:

Temperature:

CASE 2: 20000 mm/s - Velocity

Equivalent Stress -

Total Deformation:

Temperature:

Result:

S. No. Case Velocity (mm/sec) Equivalent Stress (MPa) Total Deformation (mm) Temperature (Degree Celcius)
1 15000 670.11 39.068 346.11
2 20000 657.09 29.998 395.97

Conclusion:

  • Equivalent stress is higher for velocity of 15000 mm/s
  • Total Deformation is higher for velocity of 15000 mm/s
  • Temperature is higher for velocity of 20000 mm/s
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