Challenge

Week 9-Creation of 1D Connectors Challenge

AIM:

      Create a connector of given model.

OBJECTIVE:

  •      Do the 2D automesh of given model
  •      Then create a connectors

INTRODUCTION:

  •            To ensure the connectivity of the different parts in a model.
  •            It represent the geometric connection in terms of FEA.
  •            To transmit the force between the part which are connected together.  

PROCEDURE:

      STEP 1:

             The given model

         

      STEP 2:

              Mesh the model

              Go to 2D -----automesh----element size as 5 -----then extract.

              

       STEP 3:

               Now, connect the each part.

            ***  Right_Rail_2 & Front_truss_1--------Seam-Quad(angled+capped+L)***

                             Able the mesh of these component

           

          STEP 4:

                 Now connect the two component with connectors.

            Go to 2D-----connectors----seam----type= Seam-Quad(angled+capped+L)--then extract.

               

                  

           STEP 5:

                   AS same for other parts

            *** Left_Rail_2 & Front_truss 1 --- Quad elements*** 

                           Able these part and do connectors.

                   

                              To create quad connectors....

                  Go to 2D ----connectors---seam---type =quad---then extract...

                   

            STEP 6:

                    Front_truss_2, Front_truss_1 & Right_Rail_1--- Spot weld with 2 Layers and 5 mm Diameter

                               Do connectors for these parts

                        

                Go to 2D connectors----spot---weld----set layer as total 2--then extract

                 

             STEP 7:

                     As same for other connectors

                  Front_truss_2, Front_truss_1 & Left_Rail_1---- Hexa (Adhesive)  

           Go to 2D ---connectors----seam--- select hexa(adhesive)----then extract

              

              STEP 8:

                          Rear_truss_2 & Right_Rail_2-----Bolt Connector  

                   Go to 2D connectors ---bolt---total 2----set create hole if none--then xtract

                

                 

             STEP 9:

                    Rear_truss_2 & Left_Rail_2------ Bolt Connector

               

              STEP 10:

                       Right_Rail_1 & Right_Rail_2 -----Spot-weld with Rigid Elements

                                       Go to 1D spot weld----config as =rigid----extract.

                

         STEP 11:

                  Left_Rail_1 & Left_Rail_2------ Spot-weld with Spring Elements

                  

              

             STEP 12:

                    For other connectors 

                                 Rear _ truss 1 and Rear_truss 2-----hexa(adhesive)

                      Go to 2D ---connectors----seam--- select hexa(adhesive)----then extract

                  

                  

              STEP 13:

                        Right_ rail 1 and rear_ truss 1----penta(mig)

                Go to 2D ---connectors---seam---type as penta(mig)----extract

            

              

              RESULT:

                       Hence the connectors are done

              

            

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