Challenge

Week 9-Creation of 1D Connectors Challenge

OBJECTIVE: Meshing the given model considering all the Element quality criteria, and connecting the components with proper connectors as specified.

S.N

Quality Criteria

Value

1

Aspect Ratio

5

2

Skewness

45

3

Warping

15

4

Taper

0.5

5

Min. Length

2 Units

6

Max. Length

8 Units

7

Min angle Quad

45

8

Max angle Quad

135

9

Min angle Tria

30

10

Max angle Tria

110

10

Tria %

15

PROCEDURE: a) Importing the given model, toggling the lines which doesn't contribute much to the analysis and then meshing the model making sure all the elements pass the given Element quality criteria.

b) Assigning the specified connectors at specified locations.

1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L).

2.Left_Rail_2 & Front_truss_1:- Quad elements.

3. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 2 Layers and 5 mm Diameter.

4. Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)

5. Rear_truss_2 & Right_Rail_2:- Bolt Connector.

6. Rear_truss_2 & Left_Rail_2:- Bolt Connector

7. Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements.

8. Left_Rail_1 & Left_Rail_2:- Spot-weld with Spring Elements.

9. Right_Rail_1 & Right_Truss_2: Spot-weld Rigid.

10. Left_Rail_1 & Right_Truss_2: Spot-weld Rigid.

11. Rear_Truss_1 & Rear_Truss_2: Spot-weld Rigid.

12. Front_Truss_2 & Right_Rail_2: Adhesive.

13. Front_Truss_2 & Left_Rail_2: Adhesive.

14. Front_Truss_1 & Reinfo_plate: Spot-weld Rigid.

15. Front_Truss_2 & Reinfo_plate: Spot-weld Rigid.

FINAL FE-MODEL with all the connectors specified and all the elements passing given Element quality criteria.

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