Challenge

Week 9-Creation of 1D Connectors Challenge

Aim:

Do 2d mesh on the surface

Then we need to connect with connectors as per given criteria

  1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L)
  • we need to connect the free edges of these 2 surfaces with a seam weld
  • select these 2 geometries
  • for that go to 2D-connectors-seam
  • set tolerance into 10
  • set type into seam-quad(angle+capped+L)
  • then create nodes in one surface
  • always avoid nodes in corners
  • select 2 surfaces to connect then create

  1. Left_Rail_2 & Front_truss_1:- Quad elements
  • we need to connect the free edges of these 2 surfaces with a seam weld
  • for that go to 2D-connectors-seam
  • set tolerance into 10
  • set type into quad elements
  • then create nodes in one surface
  • always avoid nodes in corners
  • select 2 surfaces to connect then create

  1. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 2 Layers and 5 mm Diameter
  • Select 3 geometry
  • Go to 2d-connectors-spot
  • Set tolerance
  • Set type into the weld
  • then create nodes in one surface
  • always avoid nodes in corners
  • select surfaces to connect then create

  1. Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)
  • select these 3 geometries
  • for that go to 2D-connectors-seam
  • set tolerance into 10
  • set type into seam-Hexa(adhesive)
  • then create nodes in one surface
  • always avoid nodes in corners
  • select surface to connect then create

  1. Rear_truss_2 & Right_Rail_2:- Bolt Connector
  2. Rear_truss_2 & Left_Rail_2:- Bolt Connector
  • in both tasks, we need to connect with bolt connector
  • select these 2 geometries and isolate them only
  • for that go to 2D-connectors-bolt
  • set tolerance into 10
  • set type into bolt general
  • make into creating hole if none
  • then create

  1. Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements
  • select these 2 geometries
  • for that go to 1D-connectors-spotweld
  • make tolerance into 10 or more
  • set element config into rigid
  • set weld location into nodes

  1. Left_Rail_1 & Left_Rail_2:- Spot-weld with spring Elements
  • select these 2 geometries
  • for that go to 1D-connectors-spotweld
  • make tolerance into 10 or more
  • set element config into spring
  • set weld location into nodes

9. Rest all the components left Join them with suitable connectors

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