Challenge

Week 9-Creation of 1D Connectors Challenge

  • Do 2d mesh on surface
  • Then we need to connect with connectors as per given crititria
  1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L)

  • we need to connect free edges of these 2 surfaces with seam weld
  • select these 2 geometries and isolate it only
  • for that go to 2D-connectors-seam
  • make location into nodelist
  • set tolerance into 10
  • set type into seam-quad(angle+capped+L)
  • then create nodes in one surface
  • always avoid nodes in corners
  • select 2 surface to connect then create
  • then connector will create

fig:

  1. Left_Rail_2 & Front_truss_1:- Quad elements
  • we need to connect free edges of these 2 surfaces with seam weld
  • select these 2 geometries and isolate it only
  • for that go to 2D-connectors-seam
  • make location into nodelist
  • set tolerance into 10
  • set type into quad elements
  • then create nodes in one surface
  • always avoid nodes in corners
  • select 2 surface to connect then create
  • then connector will create

fig

  1. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weldwith 2 Layers and 5 mm Diameter
  • Select 3 geometry and isolate only
  • Go to 2d-connectors-spot
  • Make location into nodelist
  • Set tolerance into nodelist
  • Number of layers into 3 layer
  • Set type into weld
  • then create nodes in one surface
  • always avoid nodes in corners
  • select 3 surface to connect then create
  • then connector will create

fig

  1. Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)
  • select these 3 geometries and isolate it only
  • for that go to 2D-connectors-seam
  • make location into nodelist
  • set tolerance into 10
  • set type into seam-hexa(adhesive)
  • then create nodes in one surface
  • always avoid nodes in corners
  • select 3 surface to connect then create

fig

  1. Rear_truss_2 & Right_Rail_2:- Bolt Connector
  2. Rear_truss_2 & Left_Rail_2:- Bolt Connector
  • in both task we need to connect with bolt connector
  • select these 2 geometries and isolate it only
  • for that go to 2D-connectors-bolt
  • make location into nodelist
  • set tolerance into 10
  • set type into bolt general
  • make into create hole if none
  • then create
  • in bolt always create on element surface

fig

  1. Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements
  • select these 2 geometries and isolate it only
  • for that go to 1D-connectors-spotweld
  • make tolerance into 10 or more
  • set element config into rigid
  • set weld location into nodes
  • set search tolerance into 10
  • then create
  1. Left_Rail_1 & Left_Rail_2:- Spot-weld withSpring Elements

  • select these 2 geometries and isolate it only
  • for that go to 1D-connectors-spotweld
  • make tolerance into 10 or more
  • set element config into spring
  • set weld location into nodes
  • set search tolerance into 10

  1. Rest all the component left Join them with suitable connectors

We connected rest components randomly with above methodes

Fig

Results :

  • we meshed above component with given quality critiria
  • we connect given component with mentioned connectors
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