Challenge

Week 9-Challenge

Right_Rail_2 & Front_truss_1 Seam-Quad(angled+capped+L)
Left_Rail_2 & Front_truss_1 Quad elements
Front_truss_2, Front_truss_1 & Right_Rail_1 Spot weld with 3 Layers and 5 mm Diameter
Front_truss_2, Front_truss_1 & Left_Rail_1 Hexa (Adhesive)
Rear_truss_2 & Right_Rail_2 Bolt Connector
Rear_truss_2 & Left_Rail_2

Bolt Connector

Right_Rail_1 & Right_Rail_2

Spot-weld with Rigid Elements

Left_Rail_1 & Left_Rail_2: Spot-weld with Spring Elements

Rest all the component left Join them with suitable connectors

objective- to create connectors to the components of the given model as per mentioned table

1.mesh the given component and use the element size as 6

a. 2d--> automesh-->surface-->quads-->element size 6--> create

2.check for quality criteria and try remeshing again or use clean up to over come failed elements

3.add the material and property for the components

in the left side of corner below components hit on the right mouse button and create material and assign property to it with thickness

A.Right_Rail_2 & Front_truss_1 Seam-Quad(angled+capped+L)

go to 2D and click on connectors-->seam--> select noddes for seam weld and component

-->assign spacing as 5--> component type-->seam quad (angled+clapped+l)

and remesh the distorted elemsnts

B.Left_Rail_2 & Front_truss_1(QUAD ELEMENTS)

2D-->connectors --> seam-->select nodes for seam welding--> select components-->spacing --> 5--> component type--> quad--> imprint--> hit create

C.Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 3 Layers and 5 mm Diameter

Go to 1D --> connectors->spot--> select nodes for spot weld -->select component--> layer3-->type weld-->diameter 5 --> create

D.Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)

go to 2D --> connectors-->area-->select element for adhedsive--> component--> type adhesive-->create

remesh the distorted mesh

E. Rear_truss_2 & Right_Rail_2:- Bolt Connector

Go to 2D--> connectors--> bolt --> select nodes-->component--> type-->bolt general--> select create hole if none,--> create

remesh the distorted elements

F.Rear_truss_2 & Left_Rail_2:- Bolt Connector

Go to 2D--> connectors--> bolt --> select nodes-->component--> type-->bolt general--> select create hole if none,--> create

remesh the distorted elements

G.Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements

Go to 1D--> connectors--> spot --> select nodes for creating spot weld--> select components-->layer 2--> type rigid-->diameter as 5 --> create

remesh the distorted elements

H.Left_Rail_1 & Left_Rail_2:- Spot-weld with Spring Elements

Go to 1D-> connectors--> spot--> select nodes for spot weld

--> select components-->layer 2--> type rigid-->diameter as 5 --> create

remesh the distorted elements

I. do same with the remaining component too

RESULT AND CONCLUSION

connectors have been assigned to the respective components as per the requirement and below is the image of final frame assembly with connectors

THANK YOU

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