Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

Aim: To Route the following harness layout in the Electrical workbench, add protective covering on all branches connected to DT06-8s & DT06-4S connectors. Also create flattened view in Drawimng Sheet. Given: CAD data of the following Connectors, DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps…

1) Major elements in the diagram: Battery  Fuse Ammeter  Switch  Lamp Relay Ignition Coil Distributor Starter Motor Current and Voltage Regulator  Sensors Actuators Generator  Wires Horn 2) Purpose and Working Battery : As mentioned before, the battery stores chemical energy and converts it…

AIM To Route the given two electrical harness layout and interconnect them as a single harness assembly. Also check the bundle continuity, and bundle warnings and then provide annotations for the final harness assembly. GIVEN, Layout of Harness B and Harness A Steps to be followed: 1. Download connectors 3D data from given…

Aim: To Route the following harness layout in the Electrical workbench and add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors, DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

P Clamp Steps for defining the P Clamp is mentioned below, The defined P clamp is mentioned below, BACK SHELL The given back shell (Tyco 1738312-1) is defined electricaly by following the steps, COT TUBE From the given data we created the cot tubes, the given data is mentioned below. Name ID (mm) OD (mm) Thickness (mm)…

AIM- Define the given cad data as Electrical Connector using Electrical Part design Workbench and also define all the necessary properties to Connectors & Clip. For define the given connector as electriacal by following some steps.   1) Deutsch DT06 – 08SA CONNECTOR Dowload the connector from the given link…

AIM - Design the back Door of the car using given styling surface with the help of NX CAD Software, also provide the necessary reinforcements and embosses. INTRODUCTION A door which is located at rear side of the car which give access to the luggage, spare wheel etc. Back Door is a hinged door/tailgate at the rear of the…

AIM: Using NX CAD, design a roof with all the components like front roof rail, rear roof rail, and bow roofs by following the given master sections and the skin data by considering all the design parameters. Introduction An automobile roof or car top is the portion of an automobile that sits above the passenger compartment,…

AIM - Design a front fender of a car by following the given master section and skin data using NX CAD. INPUTS - SKIN DATA    DRIP AREA MASTER SECTION   FENDER It is an aesthetic component/part of a car that frames the wheels. Prevention of sand, mud particles, and other road contaminants from being thrown…

AIM Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.      Before calculating the Wheel Arc gap using the European standard, we need to understand the different standards in fender design. There are three standard about Fender design. JAPAN STANDARDS…

Aim - Calculate section modulus of automotive hood and optimise for higher strength. Objectives - Calculate section modulus of automotive hood. Optimise section modulus by comparing with improved section. Moment of Inertia -  When a body is free to rotate around an axis, torque must be applied to change its angular…

AUTOMOBILE HOOD DESIGN Aim:  To design and develop the inner panel of an automobile hood based on the given part file of Hood outer panel, striker and Hinge assembly considering the industrial standard using SIEMENS NX Abstract: The hood or bonnet is the hinged cover over the engine of  vehicles that…

Underbody Coating Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts likeinternal body panels, frame rails and other inner cavities that…

For the given concern from the Mr. D.S. Pughazhyendhii , first we need to understand the concept of benchmarking. After that implement the Benchmarking with presently available cars in the market as per the requirement. BENCHMARKING Benchmarking involves a structured comparison between similar products, services or processes…

AIM - To create a solid body of Side Door plastic trim including the engineering features using CATIA V5 tool using the given Class A surface and master section. INPUT - CLASS A SURFACE OF SIDE DOOR PLASTIC TRIM The given Side Door Plastic Trim Class A consist of Class A surface of ARM REST Class A surface of Lower Substrate…

INPUT GIVEN CLASS A SURFACE   MASTER SECTION TOOLING AXIS CREATION After checking the connectivity we create the tooling axis for the draft analysis. The tooling axis is created by check the best tooling direction by visually considering the cost factor in mind. Here the best tooling direction is Y direction because…

QUICK RETURN MECHANISM: First we have to create the all parts using the given dimension of this mechanism and then assemble this. The sketch and the drawing are given below, BODY 1 BODY 2 BODY 3 BODY 4 BODY 5 QUICK RETURN MECHANISM ASSEMBLY The all part of the mechanism is assembled in the assembly workbench.   TREE…

AIM -Create the Door Trim Plastic component through the given Class-A surface. CLASS A SURFACE STEP 1 - Check the connectivity/continuity of the surface using the boundary tool or the close surface tool. Step 2 - Creating TOOLING AXIS Check the best tooling direction by visualy considering the cost factor in mind. Here…

AIM - Create the Dog House for the Door Trim CLASS A SURFACE STEP 1 - Check the connectivity/continuity of the surface using the boundary tool or the close surface tool. STEP 2 - TOOLING AXIS Check the best tooling direction by visualy considering the cost factor in mind. Here the best tooling direction is y direction…

AIM - Create the rib for the Drill Handle. CLASS A SURFACE STEP 1 - Check the connectivity/continuity of the surface using the boundary tool or the close surface tool. STEP 2 - TOOLING AXIS Check the best tooling direction by visualy considering the cost factor in mind. Here the best tooling direction is y direction because…

AIM - Create the Core and cavity blocks for the switch bezel Plastic component. CLASS A SURFACE STEP 1 - Check the connectivity/continuity of the surface using the boundary tool or the close surface tool. Step 2 - Creating TOOLING AXIS Check the best tooling direction by visualy considering the cost factor in mind. Here…

AIM - Create the Bumper Plastic component through the given Class-A surface. INPUT - CLASS A SURFACE STEP 1 - TOOLING AXIS For creating tooling axis , first we understand the class A from three direction (x,y,z). Here we can able to see more places of the class A ,so we make the tooling axis in the x direction. It…

AIM - Create the Coin Holder Plastic component through the given Class-A surface CLASS A SURFACE STEP 1 - Check the connectivity/continuity of the surface using the boundary tool or the close surface tool.   STEP 2 - TOOLING AXIS Check the best tooling direction by visualy considering the cost factor in mind STEP…

AIM - Create the Switch Bezel Plastic component through the given Class-A surface. CLASS A SURFACE STEP 1 - Check the connectivity/continuity of the surface using the boundary tool or the close surface tool. Step 2 - Creating TOOLING AXIS Check the best tooling direction by visualy considering the cost factor in mind.…

AIM - Create the Base Bracket Plastic component through the given Class-A surface. CLASS A SURFACE STEP 1 - Check the connectivity/continuity of the surface using the boundary tool or the close surface tool. Step 2 - Creating TOOLING AXIS Check the best tooling direction by visualy considering the cost factor in mind.…