Challenge

Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

PROJECT

Drill Handle with Attachment Features Creation



Aim:

To create the Rib & Screw boss for the Drill Handle through a given input Class A Surface and Tooling axis to Draft Analysis on the A surface and final plastic component.

REPORT:

Drill Handle:

Class A Surface:

  • To start the design process we need to find out the tooling axis for the surface and check the drafts using the Draft Analysis tool in CATIA.
  • And Publicize the A surface.

Tooling Axis:

  • Create a point (Coordinates) 0,0,0 mm and Create a Line - NormalTo Surface click on the point and take a surface (zx plane), give some color and make it a dashed line.
  • Take a draft analysis with A surface in positive green and blue, little deviation is there.
  • And same thing to do in final draft analysis with final solid component, it seems a deviation green and blue that’s fine acceptable.
  • And Publicate the Tooling Axis.

Class B Surface:

  • Take a 2.5mm Offset from Class A Surface upward towards the unfinished surface we get .
  • Take a multi section surface to fill it and join the both surfaces, This is Class B Surface.
  • Then Publicize the B-Surface.

Class C Surface:

  • Unhide the A Surface to Take a boundary as a reference to make C surface.
  • Go to sweep line-> with Reference Surface 87 degree draft angle for all sweep.
  • And join all the sweep parts to make a Class C surface.
  • Then Publicize it.

It's show some deviation.

Class C & Class A Surfaces:

  • Join the both finished Class C and Class A surfaces.
  • Then Publicize it.

Final trim:

  • Take a Joined part C Surface And A Surface to Trim with Class B Surface, we get the output closed surface body.
  • Then Analyze the Draft with the final part.
  • Publicize it.

Attachment Feature Creation:

Rib:

  • Create a plane on the surface where we need and make a sketch 2 parallel lines,

the values I used mentioned the diagram given below.

Screw Boss:

  • Using a plane create for ‘Rib’, create a sketch, the measurements are taken by diagram given below.

Part Body:

  • Go To Part WorkBench-> Close Surface To Make a Closed Solid Body, final output of the model.
  • Insert a new body to make a solid part of the Ribs and union trim with the part body attached.
  • Insert another Body to make a solid part of the screw boss and add with the part body to attach.

Conclusion:

The report of “Drill Handle” with Attachment feature Creation (Ribs & Screw Boss), And the project Is Done By Myself and thank you!.

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