Challenge

Week 9 - Attachment Feature Creation - Challenge 2

Screw Boss Design

Design rules for creating screw boss:

  • Draft of 0.5 degrees on boss.
  • Thickness will be typically 40% of nominal wall at base.
  • Height to diameter ratio is 3:1
  • Radii is 0.25 maximum radii.

Sketch and draft analysis of the screw boss.

Fig: Sketch of Screw boss

Fig: Extrude of screw boss

Fig: Union trim of screw boss and ribs

Fig: Screw Boss

Fig: Draft Analysis of scre boss

Draft Analysis report of screw boss

  • Green color indicates the darft angle of 3 or more than 3 degrees.
  • Blue color indicates draft angle of 0 to 2 degrees.
  • Red Color indicates less than 0 degree which need to be rectified.

Dog House

Design rules of dog house creation:

  • Height should be between 3 to 6 mm.
  • Maximum doghouse width is 12 mm.
  • 3:1 ratio of steel width to height, 2:1 is preffered.
  • Maximum draft for dog house is 1.5 degree to die.

Fig: Surface for dog house

Fig: Dog House

Fig: Draft Analysis of dog house

Draft Analysis Report:

  • Green color indicates the darft angle of 3 or more than 3 degrees.
  • Blue color indicates draft angle of 0 to 2 degrees.
  • Red Color indicates less than 0 degree which need to be rectified.

Assembly of ribs and doghouse

Fig: Ribs and Dog house

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